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2.1.2 Unpack the 4th Axis

1. Inspect the item(s):

l

Photograph any damage that may have occurred during

shipping.

l

Note any damage on the delivery receipt before signing for

the shipment.

l

Verify the received goods against the packing list.

If there is any damage or shortages, you must contact

Tormach within 30 days of receipt. Email

[email protected] to contact Tormach Technical Support

for guidance on how to proceed.

2. Make sure that all loose parts are removed from the package

before discarding any shipping materials.

2.1.3 Install the 4th Axis

Complete the following steps in the order listed:

Mount the Rotary Table

1. Prevent rust from forming on the machine table from trapped

water-based coolants: put a thin film of oil (WD-40® or

similar) on the surfaces.

2. Depending on your rotary table, do one of the following:

l

6-in. Rotary Table or 8-in. Rotary Table

Put the rotary

table on the left side of the machine table.

l

6-in. Super Spacer Rotary Table, 8-in. Super Spacer

Rotary Table, 6-in. Tilting Rotary Table, or 8-in.

Tilting Rotary Table

Put the rotary table on the right side

of the machine table.

3. Loosely attach the rotary table toe clamps to the machine

table.

Note:

The components are left loose so that you can

adjust the rotary table.

4. Attach a magnetic dial indicator to the spindle head of the

machine.

5. Put the dial indicator on the rotary table so that it will

measure across the platter of the rotary table.

6. Jog the machine from side-to-side in the Y direction to

indicate across the platter.

7. Use a dead blow hammer to tap the rotary table and adjust

its position and reduce any misalignment determined in Step

6.

8. Completely tighten the rotary table toe clamps to secure the

rotary table to the machine table.

Install the A-Axis Motor Driver

WARNING!

Electrical Shock Hazard: You must power off

the machine before making any electrical connections. If

you don't, there's a risk of electrocution or shock.

1. Power off the machine and the PathPilot controller.

a. Push in the Emergency Stop button on the operator box,

which removes power to motion control.

b. From the PathPilot interface, select

Exit

.

c. Turn the Main Disconnect switch to

OFF

on the side of the

electrical cabinet.

Page 4

©Tormach® 2019
Specifications subject to change without notice.

tormach.com

TD10552: Owner's Guide: 4th Axis (0919A)

TECHNICAL DOCUMENT

Summary of Contents for 4th Axis

Page 1: ...TECHNICAL DOCUMENT Version 0919A OWNER S GUIDE 4TH AXIS Page 1...

Page 2: ...ote After the rotary table is filled with oil you must allow it to drain the excess oil which may take up to two days You may use the 4th Axis while it drains 1 Identify the oil fittings on the rotary...

Page 3: ...put counterclockwise pressure on the motor clockwise on super spacer rotary tables and slowly tighten the set screw until you feel resistance to the pressure you re applying Tip Move slowly the resis...

Page 4: ...n the right side of the machine table 3 Loosely attach the rotary table toe clamps to the machine table Note The components are left loose so that you can adjust the rotary table 4 Attach a magnetic d...

Page 5: ...t the power wire spade connectors to the DC BUS board as follows a Connect wire 241 brown to A terminal b Connect wire 240 blue to A terminal 10 Put back the wire trough covers Verify the Installation...

Page 6: ...p chucks or fixtures while the rotary table is in the horizontal position and then move the rotary table to the vertical position 3 1 3 Distribute Wear on the Rotary Table We recommend distributing we...

Page 7: ...e the eccentric Turn the motor mount as far as it will rotate in the clockwise direction counterclockwise on super spacer rotary tables 3 Tighten the eccentric lock The worm gear is disengaged To reen...

Page 8: ...ting the chuck to the table and centering it to the rotational axis Each chuck comes with both inside and outside interchangeable jaw sets l 5C Collet Adapter A 5C Collet Adapter for 8 in Table PN 302...

Page 9: ...m gear Rotate it completely counterclockwise on standard and tilting rotary tables clockwise on super spacer rotary tables 5 Verify that the rotary table does not turn It doesn t turn when the motor i...

Page 10: ...tor mount 3 Remove the motor with the coupling still attached from the motor mount 4 Put grease on the back side of the spacer 5 Use two spanner wrenches to tighten or loosen the lock nuts Figure 5 4...

Page 11: ...ill and has a large flat surface supported by an oil film The oil port on the edge of the rotary table and on the base casting itself provides oil to the sliding surfaces It s important to occasionall...

Page 12: ...g for defects Do one of the following l If the coupling is broken remove the coupling and replace with either the Coupling 6 in Rotary Table PN 31840 or the Coupling 8 in Rotary Table PN 30715 l If th...

Page 13: ...a trigger style oil can to fill the oil fittings Insert the tip of the oil can into each fitting and pump in oil until you can feel back pressure 4 On the standard rotary tables 6 in Rotary Table or 8...

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