Torc REMOTETASK ALPHA Parts And Installation Manual Download

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EMOTE

ASK

™

LPHA

ARTS AND

NSTALLATION

ANUAL

ACHINE

NTERFACE

ARNESS

NSTALLATION

ERSION

1.1

F. Locate the existing OEM Deutsch

connector attached to the harness.

NOTE:

If product link is installed, this

connector will be connected to the product
link module.

G. Remove existing OEM Deutsch

connector from the cover or CAT
Product Link module.

H. Locate Machine Interface Harness

(MIH) Deutsch connector C509

Install C509 into the existing
Deutsch connector cover (or
Product Link Module if equipped).

C509

Summary of Contents for REMOTETASK ALPHA

Page 1: ......

Page 2: ...REMOTETASK ALPHA Parts and Installation Manual V1 1 ...

Page 3: ... OR USE OF PRODUCT AND RELATED SYSTEMS USER AGREES TO INDEMNIFY DEFEND AND HOLD HARMLESS TORC ROBOTICS Inc TORC FROM ANY DAMAGES ARISING OUT OF POSSESSION OR USE OF PRODUCT AND RELATED SYSTEMS TORC IS NOT LIABLE FOR ANY DAMAGES OF ANY KIND NOTICE SEE TERMS AND CONDITIONS FOR ALL TERMS APPLICABLE TO USE OF THE PRODUCT OR RELATED SOFTWARE Copyright 2018 TORC Robotics Inc All Rights Reserved All info...

Page 4: ...ons for the RemoteTask Remote Control System for CAT Alpha series SSL and CTL machines Some photographs or illustrations in this publication show details or attachments that can be different from your machine Guards and covers might have been removed for illustrative purposes 1 3 Compatible Machines Skid Steer Loaders 226D 232D Compact Track Loaders 239D 249D ...

Page 5: ...INE INTERFACE ASSEMBLY 15 5 1 Installing the Machine ECM Interface MEI 15 5 1 1 General Information 15 5 1 2 Installation Instructions 16 5 2 Installing the Machine Interface Module MIM 22 5 2 1 General Information 22 5 2 2 Machine Requirements 23 5 2 3 Installation Instructions 24 5 3 Installing the Remote Enable Interface REI 32 5 3 1 General Information 32 5 3 2 Installation Instructions 33 5 4...

Page 6: ...2 Post Installation Testing 77 6 2 1 Test In Cab Machine Controls 77 6 2 2 Test Remote Operation of the Machine 78 6 2 3 Test the Emergency Stop Function 78 6 2 4 Test Remote Controls 78 7 INSTALLING REPLACEMENT PARTS 79 7 1 Replacing the Protection Cage 79 7 2 Installing the Operator Shoulder Harness 83 7 3 Replacing the MIM Mounting Bracket 85 8 NOTICES 87 8 1 FCC Compliance 87 8 2 Limited Warra...

Page 7: ...nal injury The list of procedures and hazards identified by WARNING and NOTICE labels is not all inclusive TORC cannot anticipate every possible circumstance that might involve a potential hazard The warnings in this publication and on the product are therefore not all inclusive Ensure that the product will not be damaged or made unsafe by the operation installation maintenance or repair procedure...

Page 8: ...Task will void any applicable warranty and could prevent the device from operating properly Contact a CAT dealer if repairs or modifications are required Ensure machine is a safe state for installation or servicing Park the in a stable location engage the parking brake remove the key and disconnect the machine battery Lock the lift arm safety brace and the cab support lever before performing any u...

Page 9: ...esses to flexible hydraulic hoses Technicians servicing these hoses will not secure the RemoteTask wire harness to replacement hoses Hoses move during normal operation and create wear points which may damage the wiring harness Replacing the protection cage requires access to the interior of the controller unit Perform this replacement in a clean and dry location to prevent damage to the sensitive ...

Page 10: ...I PRM Power Relay Module Assembly Parts included in the RT01 RC RemoteTask Controller Quantity Part Number Description 1 RT01 RC RCU Remote Control Unit 1 RT01 RC PC Protection Cage 1 RT01 RC SH Shoulder Harness 1 RT01 RC BAT Controller Batteries set of 4 batteries 1 RT01 RC BC Controller Battery Charger Documentation Included in the RTA01 DOC RemoteTask Remote Control System Quantity Part Number ...

Page 11: ...the cab MIM shown attached to included mounting bracket and hardware Machine Interface Harness MIH RTA01 MI MIH TPN 10115 The Machine Interface Harness connects the Under Cab Harness to the machine Machine ECM Interface MEI RTA01 MI MEI TPN 8694 The bare pins on the Machine ECM Interface are inserted into an existing ECM connector This part provides access to CAN B on the machine ECM Under Cab Har...

Page 12: ...e rear of the cab providing connection points to the indicator beacons and a communications antenna Communication Link Indicator Green Beacon RTA01 MI GRN The external Communication Link Indicator green beacon indicates when the Machine Interface Module is communicating with the RemoteTask Controller Active Indicator Amber Beacon RTA01 MI AMB The external Active Indicator amber beacon indicates th...

Page 13: ...9 Extension Bar 1 Allen Wrench 1 Deburring Tool 1 Drill 1 Flat head screwdriver 1 Flush cut pliers 1 Flush cut pliers 1 M6 1 0 Tap Tool 1 Needle Nose Pliers 1 Scissors 1 Socket Wrench 1 Spring Punch 1 T25 TORX Driver 1 T30 TORX Driver 1 T50 TORX Driver 1 Utility Knife 1 3 4 Required Materials Description Description 8 Zip Ties As Required 11 Zip Ties As Required Threadlocker Loctite 242 Cutting Oi...

Page 14: ...quipped with an air conditioner additional Caterpillar parts must be purchased to supply the mounting surface for the MIM Refer to the following tables for parts and additional tools required to complete installation CAT Part CAT PN Quantity Plate AS 418 5870 1 Screw Truss Head M12X1 75X25 MM 345 7725 1 Nut M12X1 75 THD 8T 4244 1 Washer 13 5X40X3 MM THK 8T 4821 2 Washer 7X19X2 MM THK 9X 2038 2 Scr...

Page 15: ...irmware Machine ECM firmware must be installed with production release number 503 7999 00 or later before installing the RemoteTask system 2 Park the Machine Park the machine on a smooth level surface Engage the parking brake 3 Raise Lift Arms Raise the lift arms to allow room to engage the lift arm safety brace 4 Engage the lift arm safety brace Reference the applicable CAT Operation and Maintena...

Page 16: ...Assembly 5 1 Installing the Machine ECM Interface MEI 5 1 1 General Information The MEI TPN 10572 is installed to the ECM connector closest to the bottom of the cab Required Tools and Materials Tools Quantity Needle Nose Pliers 1 Flat head screwdriver 1 Flush cut pliers 1 4mm Hex Driver 1 Materials Description 8 Zip Ties As Required ...

Page 17: ... of the cab The MEI will will be added to the ECM connector closest to the bottom of the cab NOTE The left side metal cover on the cab has been removed for clarity Cover may be removed for easier access to under cab components B Locate the connector shell closest to the bottom of the cab C Use the 4mm hex driver to remove the screw securing the connector D Cut the existing zip ties securing the co...

Page 18: ... INSTALLATION MANUAL MACHINE ECM INTERFACE INSTALLATION 17 VERSION 1 1 E Remove the connector cover F Pull the connector downward to unplug it from the machine 2 INSTALLING THE MEI A Locate cavity plugs 40 and 48 in the housing ...

Page 19: ...rt a flathead screwdriver between the terminal retainer and gently pry to unlock There are 2 clips which need to be released Do not fully remove the retainer NOTE If the retainer is removed reinstall it after installing the MEI by carefully aligning it with the pins and pressing it into place Take caution not to bend pins during reinstallation D Locate the un terminated green and yellow wires on t...

Page 20: ...he yellow MEI wire into pin 48 G Press wires firmly until they lock into the connector An audible click will indicate that the wire is secured H Once the MEI wires are secured lock the retainer by gripping the top and bottom of the retainer and pressing it closed Ensure both clips are fully seated I Route the MEI along the existing CAT wires 48 40 ...

Page 21: ...LLING THE CONNECTOR A Insert two zip ties into the holes in the connector cover B Verify the MEI runs parallell with the other wires connected to the retainer Reattach the cover to the connector C Close and tighten the zip ties around the connector wire bundles and MEI as shown Clip off excess zip tie ends ...

Page 22: ...REMOTETASK ALPHA PARTS AND INSTALLATION MANUAL MACHINE ECM INTERFACE INSTALLATION 21 VERSION 1 1 D Plug the connector back in E Use the 4mm hex driver to secure the connector ...

Page 23: ...ning plate underneath the cab area The plate which mounts the HVAC duct must be installed in order to complete RemoteTask MIM installation Required Tools and Materials Tools Quantity Utility Knife 1 Scissors 1 Spring Punch 1 Drill 1 5mm Drill Bit 1 6 Extension Bar 1 Deburring Tool 1 M6 1 0 Tap Tool 1 T30 TORX Driver 1 Materials Description MIM Install Location Template D05142 Loctite Threadlocker ...

Page 24: ...t be purchased to supply the mounting surface for the MIM Refer to the following tables for parts and additional tools required to complete installation Required Caterpillar Parts CAT Part CAT PN Quantity Plate AS 418 5870 1 Screw Truss Head M12X1 75X25 MM 345 7725 1 Nut M12X1 75 THD 8T 4244 1 Washer 13 5X40X3 MM THK 8T 4821 2 Washer 7X19X2 MM THK 9X 2038 2 Screw Truss Head M6X1X25 MM 3E 8020 2 Re...

Page 25: ...M Install Locating Template D05142 B Use scissors to cut template along indicated lines see template Cut a hole in template where directed C Align template as shown NOTE Consult template for details on cutting areas D Use spring punch to mark the mark at the 4 areas indicated on the template NOTE Painter s tape can be used to secure the template to the plate to prevent the template from moving dur...

Page 26: ...ION MANUAL MACHINE INTERFACE MODULE INSTALLATION 25 VERSION 1 1 E Apply cutting oil to the marked areas F Use 5mm drill bit to drill the 4 holes G Deburr all holes H Apply cutting oil to the holes and use an M6x1 0 tap to thread all holes ...

Page 27: ... in the panel B Ensure the MIM is oriented as shown with the connectors pointing to the near end of the plate C Locate the 4 screws and 4 washers included with the MIM assembly D Apply a small amount of Loctite to each screw E Use a T30 TORX Driver to install the screws and washers in the previously drilled holes securing the MIM to the panel NOTE Attach screws loosely until all 4 screws are insta...

Page 28: ... lbs 3 INSTALLING THE MODIFIED AIR CONDITIONING PLATE A Locate required CAT hardware listed in section 5 2 2 B Lower the cab Reference the applicable Cat Operation and Maintenance manual for detailed instructions on lowering the cab C Enter the cab D Locate the circular rubber plug to the left of the cab seat E Remove the rubber plug ...

Page 29: ... 1 1 F Install washer 8T 4821 on the M12 bolt and place the bolt in the opening with the head of the bolt inside the cab G Lift the cab and secure NOTE Ensure the bolt and washer stay in place as the cab is being lifted H Locate the 2 air conditioning plate mounting studs on the bottom of the cab ...

Page 30: ...ate the modified air conditioning plate J Orient the plate openings over the holes and mount the left side of the plate onto the previously installed bolt as shown K Install washer 9X 2038 onto an M6 screw and install into the air conditioner plate mounting hole L Use T30 TORX driver to install both screws ...

Page 31: ...REMOTETASK ALPHA PARTS AND INSTALLATION MANUAL MACHINE INTERFACE MODULE INSTALLATION 30 VERSION 1 1 M Install washer 9X 2038 and M12 nut onto the bolt previously installed in the cab ...

Page 32: ... MACHINE INTERFACE MODULE INSTALLATION 31 VERSION 1 1 N Feed T50 TORX Driver and extension through the side of the cab to tighten the bolt O Use T50 TORX Driver and 18mm wrench to tighten bolt and secure it in place P Ensure all bolts are tightened ...

Page 33: ...EI is mounted on the engine cover on the rear of the machine Required Tools and Materials Tools Quantity Utility Knife 1 Scissors 1 Spring Punch 1 Drill 1 3mm Drill Bit 1 6 5mm Drill Bit 1 Deburring Tool 1 M6x1 0 Thread Tap 1 Ratchet 1 6 Extension 1 10mm Socket 1 Materials Description REI Install Location Template D05143 Threadlocker Loctite 242 Cutting Oil 1bottle Painter s Tape Optional ...

Page 34: ...ry portion of the right rear engine cover B At the back of this manual locate and remove the REI Install Locating Template D05143 Use scissors to cut template along indicated lines see template for directions C Align template over the existing plate as shown NOTE Ensure template is aligned with indicated left tab and top edge of the machine cover D Use spring punch to mark the 4 hole locations ind...

Page 35: ... 6 5mm holes at each of the 4 marked positions starting with 3mm pilot holes G Deburr the holes as necessary NOTE Place shop towels under the engine cover to contain cutting oil and drill debris 2 INSTALLING THE REI A Locate the 4 hex screws and washers included with the REI assembly B Assemble the screws and washers before applying Loctite ...

Page 36: ...E ENABLE INTERFACE INSTALLATION 35 VERSION 1 1 C Feed the screw through the bottom of the engine cover into the previously drilled hole as shown D Use 10mm socket to install all screws securing the REI to the machine E Tighten screws to 10 5Nm 7 7 ft lbs ...

Page 37: ...ng the Power Relay Module PRM 5 4 1 General Information The PRM RTA01 MI PRM is installed on the back of the cab on the right side Required Tools and Materials Tools Quantity T25 TORX Driver 1 5 4 2 Installation Instructions 1 INSTALLING THE MODULE A Proceed to the indicated area on the right rear side of the cab ...

Page 38: ...er to loosen the screws allowing enough room to slide the PRM bracket onto the screws NOTE Do not over tighten screws These screws are threaded into plastic which will easily strip out D Insert the PRM mounting plate onto the screws as shown E Tighten screws to secure NOTE Do not over tighten These screws are threaded into plastic which will easily strip out ...

Page 39: ...e chassis firewall to the center rear of the cab Required Tools and Materials Tools Quantity Flush Cut Pliers 1 Materials Description 8 Zip Ties As Required Do not secure wire harnesses to flexible hydraulic hoses Hoses move during normal operation and create wear points which may damage the wiring harness Technicians servicing these hoses will not re secure the RemoteTask wire harness to replacem...

Page 40: ...H MACHINE CONNECTORS A Locate the indicated OEM Deutsch circular connector closest to the chassis body B Disconnect the OEM connector C Route the Machine Interface Harness MIH connectors C502 C503 C506 and C507 along existing harnesses toward the disconnected connector D Plug circular MIH connector C503 into the previously disconnected OEM receptacle ...

Page 41: ... circular MIH connector C502 to the previously disconnected OEM plug F Locate the indicated 14 position Delphi connectors on the right side of the machine G Unlock the red retainer on the connectors and disconnect H Install the MIH Delphi connector C507 to the female OEM Delphi connector I Reengage the red retainer ...

Page 42: ... INTERFACE HARNESS INSTALLATION 41 VERSION 1 1 J Connect MIH connector C506 to the male OEM Delphi connector K Reengage the red retainer on the connectors L Ensure harness is neatly routed and wires are not pinched or strained M Secure wires with zip ties ...

Page 43: ...the cab as shown B Use zip ties to loosely secure C Route MIH connector C501 to the branch in the harness at the top rear of the cab NOTE Connector C501 will remain disconnected until section 5 6 D Route connectors C508 C509 C510 and C511 toward the bottom of the cab along the existing harnesses near the 2 large machine ECM connectors E Use zip ties to loosely support harness while routing View fr...

Page 44: ...ed to the harness NOTE If product link is installed this connector will be connected to the product link module G Remove existing OEM Deutsch connector from the cover or CAT Product Link module H Locate Machine Interface Harness MIH Deutsch connector C509 I Install C509 into the existing Deutsch connector cover or Product Link Module if equipped C509 ...

Page 45: ...S INSTALLATION 44 VERSION 1 1 J Install the existing OEM Deutsch connector into female MIH connector C508 K Secure connectors to existing harness with zip ties L Locate the uncovered Machine ECM Interface MEI connector P N 8694 previously installed in section 5 1 C508 MEI ...

Page 46: ...he MEI connector into the MIH connector C511 N Use zip ties to secure connectors to the existing harness O Locate the existing OEM 2 position Delphi connector to the left of the power relays P Cut the existing zip tie securing the connector cover Q Remove the connector cover to expose the 15 amp fuse blue C511 ...

Page 47: ...amp fuse from the existing connector NOTE Save the 15 amp fuse and OEM connector cover for installation into the Under Cab Harness in section 5 6 S Locate Machine Interface Harness MIH connector C510 T Connect the 2 position OEM connector to MIH connector C510 U Secure the connector to the harness with a zip tie C510 ...

Page 48: ...ION MANUAL MACHINE INTERFACE HARNESS INSTALLATION 47 VERSION 1 1 3 SECURING THE HARNESS A Ensure the Machine Interface Harness connectors are routed neatly and no wires are strained or pinched B Tighten all zip ties C Cut all zip tie ends ...

Page 49: ... the cab Required Tools and Materials Description Quantity Ratchet 1 6 Extension 1 10mm Socket 1 13mm Socket 1 16mm Socket 1 Flush cut pliers 1 Materials Description 8 Zip Ties As Required Do not secure wire harnesses to flexible hydraulic hoses Hoses move during normal operation and create wear points which may damage the wiring harness Technicians servicing these hoses will not re secure the Rem...

Page 50: ...RNESS TO THE MIM A Locate Under Cab Harness connectors C104 and C101 B Route both connectors along the OEM harness and secure loosely with zip ties at the base of the cab as shown C Locate UCH connectors C114 C115 and C116 D Route these connectors along the OEM harness toward the MIM Loosely zip tie to provide strain relief during installation C101 C104 ...

Page 51: ...TS AND INSTALLATION MANUAL UNDER CAB HARNESS INSTALLATION 50 VERSION 1 1 View from under the cab E Route connectors to the bottom right side of the cab toward the MIM as shown F Install connector C115 into MIM connector C ...

Page 52: ...rotect from dust and moisture I Secure harness with zip ties as necessary 2 CONNECTING THE UCH TO THE MIH A Route UCH connectors C102 C103 and C117 along the OEM harness toward the rear right of the machine as shown B Secure with zip ties NOTE C102 will remain disconnected until Section 5 7 Installing the User Interface Harness C Locate female Machine Interface Harness connector C501 previously ro...

Page 53: ...tor C501 behind OEM cab harness F Connect the MIH connector C501 with the UCH circular connector C101 G Tuck the mated circular connectors behind the OEM harness H Secure with zip ties I Locate indicated the OEM ground stud on the back of the cab J Use 16mm socket to remove the nut on the ground point C501 C101 ...

Page 54: ...onnector C104 ring terminal L Route C104 along the back of the cab behind the OEM harness M Use the 16mm wrench and existing nut to secure C104 on the ground point NOTE Ensure C104 is oriented so that the wiring does not get damaged when the cab is lowered N Use zip ties to secure wing in place behind the OEM harness C104 ...

Page 55: ...s routed near the previously installed Power Relay Module C Remove the boot covering the outside bolt on the Power Relay Module View from under the cab D Use a 13mm socket to remove the existing nut and washer from the stud E Install the ring terminal onto the power stud F Use a 13mm socket to secure the ring terminal with the existing washer and nut G Replace the boot View from under the cab C104...

Page 56: ...the 4 studs on the front of the Fuse Distribution Module J Use the 10mm socket to unscrew the nuts from the 3 inside studs K Remove the boots from the terminals to gain access to the UCH connectors L Attach the connector ring terminals to the studs in the following order from inside to outside C108 C109 C112 M Use the existing nuts to secure the connectors to the studs C108 C109 C112 ...

Page 57: ...OTETASK ALPHA PARTS AND INSTALLATION MANUAL UNDER CAB HARNESS INSTALLATION 56 VERSION 1 1 View from under the cab N Secure the provided boots over the studs O Locate UCH connectors C110 and C113 C113 C110 ...

Page 58: ...ESS INSTALLATION 57 VERSION 1 1 P Insert connector C110 into the inside connector on the Power Relay Module Q Insert connector C113 into the outside connector on the Power Relay Module 4 CONNECTING CAT FUSE A Locate Under Cab Harness connector C106 C106 C113 C110 ...

Page 59: ... 1 B Locate 15 amp fuse and connector cover previously removed from the CAT connector in section 5 5 C Insert the 15 amp fuse into C106 D Attach CAT connector cover to C106 E Attach the connector with a zip tie to the harness F Secure UCH connector C111 to existing harness with zip ties C111 ...

Page 60: ...MANUAL UNDER CAB HARNESS INSTALLATION 59 VERSION 1 1 5 CONNECTING C105 A Locate Under Cab Harness connector C105 ring terminal B Route C105 toward the OEM power bus bar C Remove the boot covering the outside stud View from under the cab C105 ...

Page 61: ... MANUAL UNDER CAB HARNESS INSTALLATION 60 VERSION 1 1 D Use 13mm socket to remove existing nut and washer from the outside stud E Use the existing nuts to secure connector C105 to the stud View from under the cab F Replace boot over the stud ...

Page 62: ...NUAL UNDER CAB HARNESS INSTALLATION 61 VERSION 1 1 6 SECURING THE HARNESS A Locate 2 edge clip zip ties provided with the installation kit B Use edge clip zip ties to secure the Under Cab Harness near MIM connectors to the AC plate and cab edge ...

Page 63: ... INSTALLATION MANUAL UNDER CAB HARNESS INSTALLATION 62 VERSION 1 1 C Ensure all of the UCH connectors are routed neatly and no wires are strained or pinched D Tighten all zip ties E Clip all zip tie ends View from under the cab ...

Page 64: ...SION 1 1 5 7 Installing the User Interface Harness UIH 5 7 1 General Information The User Interface Harness TPN 10113 routes from the MIM at the bottom of the cab to the external components installed on the back and roof of the machine UIH routing inside the cab UIH routing outside the cab ...

Page 65: ...y Flush cut pliers 1 Flathead screwdriver 1 Materials Description 8 Zip Ties As Required Do not secure wire harnesses to flexible hydraulic hoses Hoses move during normal operation and create wear points which may damage the wiring harness Technicians servicing these hoses will not re secure the RemoteTask wire harness to replacement hoses ...

Page 66: ...ectors C203 and C204 B Locate the antenna C Place the antenna on the UIH base and turn it clockwise until it fits tightly on the base D Proceed to the back of the machine E Place the antenna on the center of the cab roof approximately 1ft from the rear edge F Route the antenna cable along the right side of the rear cab window Affix the magnetic attachments to the cab to secure the cable in place ...

Page 67: ... AMB on the right side of the cab roof I Plug UIH connector C203 black and yellow wires into the amber beacon connector J Place the green beacon RTA01 MI GRN on the left side of the cab roof K Plug UIH connector C204 black and green wires into the green beacon connector L Verify that the antenna and beacons are resting level on the cab roof to ensure the magnetic mounts remain secure C203 C204 ...

Page 68: ...C 205 B Use zip ties to loosely secure the antenna cable at the base of the existing harnesses at the chassis C Route the antenna connector cable along the Under Cab Harness toward the MIM previously installed on the cab D Install connector C205 into the female coaxial connector between connectors C and D on the MIM E Secure the cable to the UCH to provide strain relief ...

Page 69: ...REMOTETASK ALPHA PARTS AND INSTALLATION MANUAL USER INTERFACE HARNESS INSTALLATION 68 VERSION 1 1 F Use zip ties to loosely secure the cable along the UCH View from under cab ...

Page 70: ...FACE HARNESS INSTALLATION 69 VERSION 1 1 G Route the remaining unconnected harness C201 C102 C103 and C117 behind existing harnesses in the bulkhead area H Route UIH connector C202 under all existing harnesses and hoses toward the outside right of the machine ...

Page 71: ...rness connector C102 K Connect UIH connector C201 to the UCH connector C102 NOTE The remaining capped UIH connectors C103 and C117 are used for firmware upgrades and maintenance they will remain disconnected Use zip ties to secure these connectors so they are accessible for future use 3 CONNECTING THE REI A Locate the hole in the right side of the firewall C201 C102 ...

Page 72: ...NESS INSTALLATION 71 VERSION 1 1 B Route connector C202 through the opening toward the rear of the machine C Ensure no wires are pinched or strained Zip tie as necessary D Open the radiator access cover at the back of the machine E Route connector C202 toward the REI ...

Page 73: ...ector by plugging it into the connector on the back of the REI Position the harness along the side wall of the compartment as shown Ensure the wires are not strained NOTE Adjust the harness under the cab until the harness has enough slack to reach the REI without tension G Use a zip tie to secure the harness as shown ...

Page 74: ...f the radiator cover Close the cover J Reconnect C202 to the REI K Ensure wire harness is not pinched or strained NOTE Connector C202 must be disconnected from the REI to allow the radiator access cover to open freely 4 SECURING THE HARNESS A Verify that all harnesses are neatly routed and wires are not pinched or strained B Secure zip ties and clip all zip tie ends ...

Page 75: ...TALLATION 74 VERSION 1 1 C Slowly lower the cab Reference applicable CAT Operation and Maintenance manual for detailed instructions on lowering the cab D Inspect the area between the cab and the chassis to ensure no wires or components are at risk for damage E Secure the cab ...

Page 76: ...econnect the Battery A Reattach the negative battery cable at the battery 2 Lower the Implement Arm A Enter the cab and turn on the machine B Have a helper remove the retaining pin from the lift arm brace C Have the helper swing the lift arm brace into its storage position and secure the brace in the storage position with the retaining pin D Completely lower the implement arm E Exit the cab ...

Page 77: ... provided with the RemoteTask system This label should be present and legible on every machine installed with RemoteTask 1 Prepare the machine surface Carefully clean and dry the surface of the implement arm 2 Prepare the magnet Clean the reverse side of the magnetic material with water then wipe with a soft cloth and let dry 3 Apply the magnet Apply the magnet to the front of the implement arm so...

Page 78: ...ve the necessary training skills and tools in order to perform operation and safety functions properly The operator is responsible for safely operating the remote machine Ensure the remote operation area is clearly marked and personnel do not enter the area during remote operation Verify site personnel are aware the system will be operating remotely Maintain line of sight with the machine at all t...

Page 79: ... and that the machine is in an OFF state D Release the Emergency Stop button on the REI by twisting it clockwise until release E Restart the engine with the Remote Control Unit F Press the Emergency Stop button on the Remote Control Unit G Verify that the Emergency Stop button disables the engine and the machine is in an OFF state Release the Emergency Stop button and power cycle the controller 6 ...

Page 80: ...Replacing the protection cage requires access to the interior of the controller unit Perform this replacement in a clean and dry location to prevent damage to the sensitive electronics inside the unit 1 Remove existing protection cage A Using a 3 Phillips screwdriver unscrew the top four screws on the Remote Control Unit lid to gain access to the mounting screws ...

Page 81: ... INSTALLATION MANUAL REMOTE CONTROLLER REPLACEMENT PARTS 80 VERSION 1 1 B Lift the lid of the Remote Control Unit enclosure C Disconnect the white connector from the PCB connector on the lid of the Remote Control Unit enclosure ...

Page 82: ... the original protection cage F Align the Remote Control unit with the replacement protection cage as shown 2 Install the Replacement Protection Cage A Lower the Remote Control Unit onto the protection cage aligning the female threaded standoffs with the bottom enclosure holes B Apply Loctite 222 to the mounting screws and insert the screws into the Remote Control Unit mounting holes C Tighten scr...

Page 83: ...LLER REPLACEMENT PARTS 82 VERSION 1 1 D Reconnect the white connector to the Remote Control Unit lid Be careful not to touch or damage the PCB while plugging in the connector E Place the lid on enclosure making sure not to pinch the wiring Secure the lid screws ...

Page 84: ...arance of these components will differ slightly from the production components The controller lid should remain attached during installation of the operator shoulder harness 1 Attaching the Belly Pad to the Protection Cage A Squeeze the back metal arms of the protection cage inward to insert them into the provided belly pad pockets B Slide belly pad down metal arms until the top hem rests below th...

Page 85: ...r Harness to the Protection Cage A Feed webbing straps through provided holes in the back of the protection cage B Fold the straps over and feed the straps through the plastic tri bar locks C Feed the straps back through the tri bar locks D Clip the two rear straps to the mounting holes on the back of the protection cage ...

Page 86: ...ides instructions for replacing the MIM Mounting Bracket and Hardware RTA01 MIM MIMB 1 Installing replacement MIM Mounting Bracket A Use a T25 TORX driver to remove the 4 screws securing the MIM receiver enclosure to the bracket B Remove the MIM enclosure from the original bracket C Place the MIM enclosure in position on the replacement mounting bracket ...

Page 87: ...ARTS AND INSTALLATION MANUAL REMOTE CONTROLLER REPLACEMENT PARTS 86 VERSION 1 1 D Apply Loctite 242 to each of the 4 screws E Use a T25 TORX driver to install the 4 screws F Tighten screws and torque to 25 in lbs 2 8 Nm ...

Page 88: ...his period TORC will at its sole discretion repair or replace any components which fail under normal use This warranty does not cover failures due to abuse misuse accident or unauthorized alterations or repairs There are no other warranties expressed or implied which extend beyond the description contained herein including the implied warranty of merchantability and fitness for a particular purpos...

Page 89: ...N 1 1 9 Templates The following pages contain the templates referenced in sections 5 2 Installing the Machine Interface Module MIM and 5 3 Installing the Remote Enable Interface REI Remove these templates from the manual and use them as directed in the above sections ...

Page 90: ... CUT THIS HOLE OUT TO USE AS AN ALIGNMENT GUIDE ON THE PLATE MOUNTING BOSS C L CUT TEMPLATE ALONG DASHED LINE CUT TEMPLATE ALONG DASHED LINE ALIGN THIS EDGE WITH EDGE OF PLATE D05142 MIM INSTALL LOCATING TEMPLATE Revision A CUT ALONG DASHED LINE CUT ALONG DASHED LINE ...

Page 91: ...MPLATE ALONG DASHED LINE ALIGN THIS EDGE WITH EDGE OF PLATE ALIGN THIS EDGE WITH EDGE OF PLATE D05143 REI INSTALL LOCATING TEMPLATE Revision A CUT TEMPLATE ALONG DASHED LINE CUT TEMPLATE ALONG DASHED LINE CUT ALONG DASHED LINE CUT ALONG DASHED LINE ...

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