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MECHANICALINSTALLATION

OperationConditions

Topray Solar crystalline solar modules are designed for operations under the following conditions: 

AmbientTemperature:40°Cto+40°C
StorageTemperature:20°Cto+40°C
OperatingTemperature:40°Cto+85°C
Humidity:85RH%
MechanicalLoadPressure:5400Pa(Below112.78lb/ft

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The mechanical load bearing (include wind and snow loads) of the module is based on the mounting methods. Installer 

must be responsible for mechanical load calculation according to the system design. 

SiteSelection

Select a suitable location for installing the modules. In most applications, Topray Solar crystalline solar modules should be 

installed in a location where they will receive maximum sunlight throughout the year. The modules should be facing south 

in northern latitudes and north in southern latitudes. 

The module will have loss of power output of 10%-15% if the unit is greater than 30 degrees from true south/north. The 

module will have loss of power output of 20%-30% if the unit is greater than 60 degrees from true south/north. 

The module should not be shaded at any time. When choosing a site, avoid trees, buildings or obstructions, which could 

cast shadows on the modules especially during the winter months when the arc of the sun is lowest over the horizon. 

Shading causes loss of output, even though the factory fitted bypass diodes of the modules will minimize any such loss. 

For detailed information on the best installation angle, refer to standard solar photovoltaic installation guides or consult a 

reputable solar installer or systems integrator. 

Do not install the modules near naked flame or flammable materials. 

Do not install the modules in a location where it would be immersed in water or continually exposed to water from a 

sprinkler or fountain etc. 

Do not install the modules in a marine environment and/or area where salty wind hit directly. 

Do not install the modules in corrosive environment, such as corrosive salt area or sulfurous area, etc. 

TiltAngle

Topray Solar crystalline solar modules produce the most power when they are facing sunlight directly. The module tilt 

angle is measured between the solar module and the ground (See Figure 1).  The modules connected in series should be 

installed at same orientation and angle. Different orientation or angle may cause loss of output power due to difference of 

amount of sunlight exposed to the module. Optimal tilting of modules is almost the same as the latitude of installation 

location. 

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Summary of Contents for TPSM5U

Page 1: ......

Page 2: ...TALLATION Operation Conditions Site Selection Tilt Angle Mechanical Drawing of Module Mounting ELECTRICAL INSTALLATION Electrical Specifications Module Wiring and Connector Grounding Junction Box with...

Page 3: ...ormed by qualified licensed professionals Before installing a solar photovoltaic system installers should familiarize themselves with its mechanical and electrical requirements Keep this guide in a sa...

Page 4: ...le Do not disassemble the modules or remove any part of the module Do not damage or scratch surfaces or back side of the module Do not drill holes in the frame This may compromise the frame strength a...

Page 5: ...glass surface and the frame may be hot there is a risk of burns and electric shock Avoid exposing cables to direct sunlight in order to prevent their degradation Keep children well away from the syste...

Page 6: ...r obstructions which could cast shadows on the modules especially during the winter months when the arc of the sun is lowest over the horizon Shading causes loss of output even though the factory fitt...

Page 7: ...will be satisfactory during the rest of the year Topray Solar recommends a minimum installation angle of 10 degrees because this enables dust to be washed off by rain or dew for greater light intensit...

Page 8: ...ng methods Modules can be mounted by using moun ng holes at the module frame with corrosion proof screws Modules can be mounted by using suitable module clamps on the long side of the module frame Mod...

Page 9: ...dified under any circumstances When choosing this type of clamp mounting method please be sure to use at least four clamps on each module two clamps should be attached on each long side of the module...

Page 10: ...rystalline 1956 992 50 500 TPSP6U 60 Poly crystalline 1640 992 50 400 TPSP6U 72 Poly crystalline 1956 992 50 500 Table 2 Module Mechanical Dimensions When Clamp on the Long Side of the Frame C Clampin...

Page 11: ...n each module Two clamps should be attached on each short side of the module Depending on the local wind and snow loads one clamp should be attached on each long side of the module if needed The mount...

Page 12: ...6 992 50 200 Table 3 Module Mechanical Dimensions When Clamp on the Short Side of the Frame required wiring damage and to allow cooling air to circulate around the back of the module This also allows...

Page 13: ...When designing the PV system please always take into conside the n of the voltage under di erent temperatures please check the temperature coe cients of the modules the Voc of the modules will be ris...

Page 14: ...tage Voc V 44 60 44 70 45 00 45 20 Short Circuit Current Isc A 8 57 8 61 8 68 88 71 Maximum Power Pmax W 285 290 295 300 Maximum Series Fuse A 16 Max System Voltage VDC 1000 Dimensions mm 1956 992 50...

Page 15: ...strings Please refer to the applicable regional and local codes for addi fuse requirements When necessary please install blocking diodes to protect modules or system been damaged by reverse current Do...

Page 16: ...l shading of an individual module can cause a reverse voltage across the shaded module Current is then forced go through the shaded area by the other modules When a bypass diode is wired in parallel w...

Page 17: ...rst be shut down Improper maintenance can cause lethal electric shock and or burns OWNERSHIP This manual is the proprietary property of Topray Solar Co Ltd No part of this manual may be reproduced or...

Page 18: ...Co Ltd Address Tel 86 755 86612630 ASIA 49 089 3741 2030 EUROPE Fax 86 755 86612620 ASIA 49 089 3741 2028 EUROPE Email support topraysolar com Topray Solar Industrial Area Hi Tech Park West Guangming...

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