TOPP K500 Instructions For Installation And Use Manual Download

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INSTRUCTIONS FOR INSTALLATION AND USE

K500

Summary of Contents for K500

Page 1: ...INSTRUCTIONS FOR INSTALLATION AND USE K500 AUTOMATION AND ELECTROMECHANICAL DRIVERS FOR LINEAR SLIDING DOORS WITH TWO PANELS COD 0P5621 EN VER 0 0 REV 02 20 installer s manual original instructions ...

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Page 3: ...OPERATION 4 7 DS2 digital connection pag 28 5 1 Technical description pag 32 3 4 Installing the carriages on the door pag 12 4 3 Electronic circuit board pag 21 2 3 Technical data pag 06 5 2 Emergency battery pag 32 2 4 Packing pag 06 2 5 Models pag 07 3 INSTALLATION 3 6 Installing the motor module belt transmission belt logline pag 15 3 5 Fastening and adjustment of the sliding panels pag 13 3 3 ...

Page 4: ...azard and relieves the manufacturer of any civil and penal liability IMPORTANT To prevent injury and risks for the health of the workers the maximum limits shall be applied for manual handling of loads as provided in standard ISO 11228 1 IMPORTANT The personnel must be informed of the risks of accident about the safety devices for the operators and about the general rules for accident prevention f...

Page 5: ...rors and for any failure to adhere to the instructions provided in this manual The installation technician shall therefore be exclusively liable for any damages caused to users and or third parties that may arise as a result of incorrect installation 2 2 PROPER USE The automation in order to perform the above if set in a mode other than Closed perform a reset called Near that provides for the comp...

Page 6: ...ed above are in the package and that the automation has not undergone any damage in shipment If you find anything unusual do not install the automation and request the service department of the local retailer or the manufacturer N 1Adapter for framed door panels 2 3 TECHNICAL DATA Tab 1 lists the technical data that characterize the K500 automation POWER SUPPLY PROTECTION OF ELECTRIC DEVICES WORKI...

Page 7: ...r protrusions that could cause a shearing effect The automation is available only with 2 door panels Fig 2 which allows a pair of door panels to glide simultaneously in opposite directions VPA VL LT LC 25 25 75 75 LT LC LT LC PC BP BP PC Fig 2 7 BP rail runner on the floor VPA net doorway width VL gross opening LT LC automation length casing length PC electric wire raceway 2 DOOR PANELS INSTRUCTIO...

Page 8: ...el glide track 16 Plastic runner on floor 17 Wire raceway 8 9 10 Door panel drive bracket Belt transmission with pulley Low voltage transformer Electronic control circuit Lateral end cap Emergency battery Gearmotor Metal motor module 19 Wheel glide profile 20 21 Logline 5 Hooks crossbeam support 20 15 15 16 16 13 4 4 9 6 7 6 3 19 3 2 18 18 12 11 10 14 1 21 17 2 7 8 8 9 10 Fig 3 8 INSTRUCTIONS FOR ...

Page 9: ...Fig 5 295 20 Crossbar supporting bracket Ceiling height Opening door height Fig 4 165 155 94 10 12 5 73 10 130 149 30 10 Min 51 45 84 20 9 INSTRUCTIONS FOR INSTALLATION AND USE EN K500 ...

Page 10: ... for failure to comply with the rules of good workmanship in the construction of the door panels to motorize or for any distortions that may develop with use of the device Do not use the automation in environments with a potentially explosive atmosphere After fastening the crossbar clean the glide zone soiled by drilling residues Fasten the crossbar to the wall with 3 screws fixing for every meter...

Page 11: ...tening points on the door using the adapter and rail as a templat Drill the door panel at the top and fasten the adapter using cylindrical M6 screws or cylindrical self tapping d5 5 screws depending on the type of material Rail IRON 4 mm with lesser thickness use threaded rivets 6 mm with lesser thickness use threaded rivets 100 mm 50 mm Minimum thickness Materials of the fastening surface ALUMINU...

Page 12: ...d are aligned with each other with the adapter and with the crossbar Standard adapter Fastening nut Carriage 3 4 INSTALLING THE CARRIAGESON THE DOOR Installation by insertion Double door panel simultaneous opening toward the right and left Fig 8 70 70 70 70 Fig 9 12 INSTRUCTIONS FOR INSTALLATION AND USE EN K500 ...

Page 13: ...The holes on the brackets are in slot form to permit movement of the door by about 18 mm If an air seal brush must be installed between the sliding panel and the upright or wall adjust the panel so that there is a space of about 1 mm between it and the brush along the entire length Adjust the height of the sliding panels Fig 14 using the special adjustment screws on the carriages Fig 13 After perf...

Page 14: ...Lower carriage bracket Standard adapter Runner on floor LPF Fig 14 5 Fig 13 A A 14 INSTRUCTIONS FOR INSTALLATION AND USE EN K500 ...

Page 15: ...0 1370 2 x 2728 2400 160 1474 2 x 2936 2600 160 1578 2 x 3144 2800 160 1682 2 x 3352 3000 160 1786 2 x 3560 3200 160 1890 2 x 3768 1600 160 1058 2 x 2104 1800 160 1162 2 x 2312 VPA A B D Belt L 213 317 421 525 629 733 837 941 1045 B A LEFT DOOR PANEL A B RIGHT DOOR PANEL C C B A A B RIGHT DOOR PANEL LEFT DOOR PANEL C C L L mm mm mm mm mm C Door center Fig 15 BELT TENSION ADJUSTMENT BELT TRANSMISSI...

Page 16: ...otor module Installing the belt transmission Fig 17 Mark the reference measurements on the crossbar using the tables Fig 15 Remove the two VTF screws on the crossbar for fastening the belt transmission Installing the transmission belt Install the transmission belt on the motor and transmission pulley making sure the belt junction brackets are positioned as shown in Fig 20 21 Upper bracket for door...

Page 17: ...adjustment slots Screws M6x8 Screws M6x10 Lower belt bracket Door drive bracket M6x8 screws M6x10 screws Upper belt bracket Front door carriage Horizontal adjustment slots Door drive bracket 17 INSTRUCTIONS FOR INSTALLATION AND USE Fig 20 Fig 21 EN K500 17 INSTRUCTIONS FOR INSTALLATION AND USE EN K500 ...

Page 18: ...ce is necessary to enable the lock to be released without difficulty Attention The door block system is not to be considered as a device for protection against break ins 18 INSTRUCTIONS FOR INSTALLATION AND USE EN K500 Carriage lock fastener Fig 24 Front carriage RIGHT DOOR PANEL Fig 23 Carriage lock fastener Fastening screw Front carriage Door lock LEFT DOOR PANEL Fig 22 Door lock ...

Page 19: ...d3 5x9 5 Fig 25 Ref 3 If it should not be possible to fasten the casing from the side proceed as follows Drill symmetrical holes in the casing cover using a suitable drill with a Ø6 5 bit for aluminum with the measurements and position indicated in Fig 25 Ref 4 Fasten the casing to the beam using the two screws type TCEI M5x10 In case the side caps were not mounted it would be convenient to screw ...

Page 20: ...he hole drilled on the profile for passage of the power cord must be made without any rough or sharp edges or sharp corners that could damage the wire 20 4 2 INSTRUCTIONS FOR INSTALLATION AND USE ELECTRICAL CONNECTION EN K500 Then fasten it to the crossbar using the screws and nuts supplied as shown in figure 2 Before fastening the door to the wall drill a hole on the bottom of the crossbar or mor...

Page 21: ...rmotor input 11 Lighted display 4 Input for program selector with knob 8 Emergency battery system 2 Input for lateral guards antipanic device and test sensors 9 Door block 2 input pharmacy 3 Infrared sensor input microwave sensors photocells door opening safety guard 10 Door block 1 input 6 Encoder cord input 7 Transformer input 13 DOWN key 1 Input for air curtain lamp key switch emergency key smo...

Page 22: ...LAMP 17 INTERNAL SECURITY 18 INTERNAL 19 GND RADAR 20 GND 21 EXTERNAL SECURITY 24 24V 22 EXTERNAL RADAR 23 GND Ÿ GND Ÿ SIGNAL A Ÿ GND shield Ÿ SIGNAL B Ÿ 24V Unregolated 25 RESET NEAR 26 OPEN 28 EXIT ONLY 30 CLOSED 32 24V 29 ENTER ONLY 31 GND 27 PARTIAL 11 GND SAFETY 2 13 LATERAL 9 TEST 10 TEST 12 ANTIPANIC DEVICE SAFETY 1 15 GND 14 LATERAL 16 24V F N 1 9 17 25 2 10 18 26 3 11 19 27 4 12 20 28 5 1...

Page 23: ...OW CHART 4 5 25 IT K500 23 EN K500 INSTRUCTIONS FOR INSTALLATION AND USE n 1 internal Is2 n 2 Sensors n 1 external Is2 n 2 external Is2 n 2 internal Is2 n 4 Sensors IT B1 Scheme IT B2 Scheme IT A Scheme Fig 28 WITH IS5 LATERAL SENSORS WITHOUT IS5 LATERAL SENSORS WITH IS5 LATERAL SENSORS IT C Scheme ...

Page 24: ...ic Sensor 1 IS2 internal blue COM Sic Sensor 2 IS2 internal yellow NC Sic Sensor 1 IS2 internal blue COM Sic Sensor 2 IS2 internal Board panel 2 Sensore 1 IS2 esterno Sensore 2 IS2 esterno connector 9 grey TEST connector 10 grey TEST connector 11 brown TEST brown TEST connector 12 connector 13 connector 14 connector 15 connector 16 connector 17 connector 18 connector 19 green COM act green COM act...

Page 25: ...N SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 23 24 20 20 23 24 20 15 16 15 13 11 10 brown brown grey grey yellow yellow blue blue green green white white black black red red braun brown grey grey yellow yellow blue blue green green white white black black red red black red blue yellow brown grey ELECTRICAL WIRING DIAGRAM FOR USING n 1 external Is2 n 2 Activation Safety Sensors monitored n 1...

Page 26: ...ORED N C COM COM N O TST TST N C COM COM N O IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 23 24 20 20 23 24 20 15 16 15 13 11 10 brown brown grey grey yellow yellow blue blue green green white white black black red red braun brown grey grey yellow yellow blue blue green green white white black black red red black red blue yellow brown grey Panel 2 Electronic board Exte...

Page 27: ...25 30 PANEL1 Electronic board PANEL2 Electronic board RESET RESET OPEN OPEN GND GND CLOSED CLOSED ENTRANCE ENTRANCE EXIT EXIT PARTIAL PARTIAL 24V 24V 25 IT K500 27 EN K500 INSTRUCTIONS FOR INSTALLATION AND USE 24V GND TST TST N C COM IS5 S LATERALE nero nero rosso rosso giallo giallo grigio grigio blu blu marrone marrone 15 16 15 13 11 10 15 23 9 17 11 19 10 18 22 16 24 20 13 21 IT C Scheme ...

Page 28: ...Cable shielding should only be used for cable lengths in excess of 20 meters For shorter cables cut the wire at the level of the sheath 1 2 3 4 5 Electronic board PANEL1 PANEL2 Electronic board DS2 DIGITAL SELECTOR CIRCUIT 28 INSTRUCTIONS FOR INSTALLATION AND USE EN K500 ...

Page 29: ...7 8 6 5 7 7 6 3 4 24v LAMP FIRE SYSTEM CONNECTION FOR SMOKE CLOSURE KEY SINGLE OPENING KEY KEY DEVICE 30V 0 5A EXIT OPENCOLLECTOR AIR CURTAINS EMERGENCY KEY LAMP AIR CURTAINS EXIT OPENCOLLECTOR 30V 0 5A ELECTRONIC CIRCUIT BOARD panel 2 25 IT K500 29 EN K500 INSTRUCTIONS FOR INSTALLATION AND USE ...

Page 30: ...LE F1 F2 GND GND GND 24V 24V 24V TEST TEST TEST OUT OUT OUT OUT OUT OUT RX1 RX1 RX1 Tx1 Tx1 Tx1 RX1 TX1 Primo Raggio bianco bianco bianco rosso rosso rosso TX1 TX1 TX1 RX1 RX1 RX1 COM RX COM RX COM RX COM TX COM TX COM TX 15 15 TEST TEST TEST 9 11 12 16 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITH TEST Or program parameter 9 without the dot diagram of connec...

Page 31: ...TION 4 10 Door lock incorporated 2 pharmacy function Door lock incorporated 1 PANEL1 Electronic board Electronic board PANEL2 31 INSTRUCTIONS FOR INSTALLATION AND USE EN K500 Door lock incorporated 2 pharmacy function Door lock incorporated 1 ...

Page 32: ...ion than the standard one the automation will resume to function as the program set by the selector after restoring the 230V mains 2 Enter the programming function see Chap 5 6 Programming parameters 5 Disconnect the emergency battery wire To recharge the battery proceed as follows 7 Plug into the 230V mains 8 Charge the battery for 24 hours Supervision and automatic testing of the emergency batte...

Page 33: ...ot be learned then verify it has been tripped or check water apprendimente The door is then opened in safe mode the installer will still occur if necessary impacts with the tool E can subsequently increase performance by 3 setting set directly from the card or vary independently and more accurately the various parameters through digital switch Ds2 5 5 RESTART IN CASE OF POWER FAILURE NEAR PROCEDUR...

Page 34: ...and MS1 in WINGS FREE operation mode with dot enabled without dot disabled If the MS1 program selection knob is available selecting Enter only Wings Free operation mode is activated Pressing the button Open for more than 10 seconds the Open operation mode activates If the TS2 remote control is available pressing the button Enter only Wings Free operation mode is activated If the TS1 remote control...

Page 35: ...malfunction Antipanic sensor malfunction Motor poles inverted Reverse the cables First startup signal The learning reset procedure is necessary Description Bus voltage low Obstacle not removed Check for obstacles or friction Code error list switch A B C D E F g h I J K L Doors free M n Bus voltage high P Motor bridge voltage high Causes the door block Time out 120s during the learning reset proced...

Page 36: ...matic execution of a reset command near and will be carried out as follows Ÿ The 5 attempts are successful automation opens and remains stationary in the open for 5 minutes and then repeated two more attempts to reset at intervals of 5 minutes Ÿ During the slow closing the employment of safety sensors of the transit space commands a reopening slow Ÿ During the movement the contemporary employment ...

Page 37: ... occupied As long as the contact remains active automation remains open once the contact is deactivated The emergency opening or opening ﬁre is manageable via a control unit or an emergency button connected to the card see page 24 The setting of the logic of contact on the card type is NO normally open The logic of contact it can be varied only by the digital switch DS2 in the PARAMETERS MENÙ PAR ...

Page 38: ...t sensor is disabled the external entry sensor is enabled and the door block is on EXIT ONLY The external entry sensor is disabled the internal exit sensor is enabled and the door block is on LIST OF MODES The switch with digital keys model DS2 for surface installation serves to select different operating modes of the door using the keys The program function selected is signaled on the luminous di...

Page 39: ...ber stops and guides on the floor of the trolleys Double wing door up 280kg Every500 000 cycles Every 500 000 cycles or 10 years the words gear motor electr appear on the digital switch replace the emergency battery system after disconnecting the power supply In order for the automation unit to operate correctly the user shall be carried out periodical maintenance on the same This maintenance acti...

Page 40: ...n Check the photocells and their contacts the radars and their contacts check for possible friction in the glide battery discharged During closure the door reopens by itself repeatedly The door bangs against the stop when opening or closing without slowing During opening or closing the door is excessively noisy With functions set by the switch the door does not open The door does not function and ...

Page 41: ...te 11 02 2020 Signature Sandrigo Matteo Cavalcante EN 60335 2 103 2015 applicable parts The undersigned also undertakes the obligation in response to a duly reasoned request by the national market surveillance authorities to transmit to the a m authorities in electronic or paper format the relevant technical documentation on the partly completed machinery This declaration of conformity is issued u...

Page 42: ...42 INSTRUCTIONS FOR INSTALLATION AND USE EN K500 ...

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Page 44: ...TOPP S r l Info topp it www topp it Via Galvani 59 36066 Sandrigo VI Italia Tel 39 0444 656700 Fax 39 0444 656701 Società a Socio Unico soggetta a direzione e coordinamento di 2 Plus 3 Holding S p a ...

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