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switch changes from Closed to Open. At this time, stop instantly, the action of Back

to mechanical zero is completed and the axis coordinate on the controller interface

changes to the axis reference point value. The axis reference point value is set in the

CtrlPars (Control parameters) area of the Pars Set(Parameters settings) area.

Note: Back to zero mode II has some risk. If adopting this mode, propose that Bk0

HSpd(Back to zero high speed) is set smaller to avoid the slider exceed the zero point

switch when back to zero.

3.3

3.3

3.3

3.3

ProgMgmt(Program

ProgMgmt(Program

ProgMgmt(Program

ProgMgmt(Program Management)

Management)

Management)

Management)

In the main interface, press the left F3 key to enter the ProgMgmt(Program

Management) interface. In this interface, we can operate program to edit, read-in,

delete and save.

Ed Prog

Edit program

Prog RI

Program read-in

Del Prog

Delete program

Sv Prog

Save program

3.3.1

3.3.1

3.3.1

3.3.1 Ed

Ed

Ed

Ed Prog(Edit

Prog(Edit

Prog(Edit

Prog(Edit program)

program)

program)

program)

Summary of Contents for TC5510

Page 1: ...TC5510 TC5522 TC5530 TC5522R TC5530R Motion Motion Motion Motion Controller Controller Controller Controller Stepping Stepping Stepping Stepping Motor Motor Motor Motor Controller Controller Controller Controller Manual Manual Manual Manual Full figure Left View Back view Right View TC55 Breakout Board TC55 MOD ...

Page 2: ...un Actual running 14 3 1 2 Mt Run Empty running 15 3 1 3 SS Mo Single step execution 16 3 1 4 TrmtProg Terminate program 16 3 2 Man Op Manual operation 17 3 2 1 Man HSpd Manual high speed 17 3 2 2 Jog Op Jog operation 18 3 2 3 BkTProg0 Back to program zero 19 3 2 4 BkTMech0 Back to mechanical zero 19 3 3 ProgMgmt Program Management 22 3 3 1 Ed Prog Edit program 22 3 3 2 Prog RI Program read in 26 ...

Page 3: ... operations It has loop jump and simple PLC functions etc Simple and clear parameters bring you convenient and fast operation Input output setting functions are convenient for your to use and maintain and applicable to all kinds of 1 3 axis motion device Product Product Product Product features features features features The boot screen can be modified Controller or upper computer dual mode progra...

Page 4: ...assembly production line control system the meter counter control system Technical Technical Technical Technical characteristics characteristics characteristics characteristics Automatically execute Actual running Empty running Single step execution Terminate program Start and Pause function Manual operation Manual high speed Manual low speed Jog operation Back to program zero Back to mechanical z...

Page 5: ...tem main functions are automatic manual program editing system parameters self check settings etc Installation Installation Installation Installation panel type installation structure dimension 172 x 94 x 30 installing size 164 x 86 Power supply requirements DC 24V 40W Environmental requirements working temperature 0 60 relative humidity 5 90 no condensation 2 2 2 2 Connection Connection Connectio...

Page 6: ... 8P 8P Similarly Similarly Similarly Similarly TC5522 TC5522 TC5522 TC5522 or or or or TC5522R TC5522R TC5522R TC5522R only only only only take take take take the the the the first first first first 6 6 6 6 wires wires wires wires or or or or terminals terminals terminals terminals of of of of 8P 8P 8P 8P 2 2 2 2 2 2 2 2 Input output Input output Input output Input output and and and and switches ...

Page 7: ...ed to the positive electrode of 24V power supply to the controller Note Note Note Note 1 1 1 1 If If If If the the the the connected connected connected connected relay relay relay relay or or or or other other other other electrical electrical electrical electrical component component component component is is is is required required required required for for for for power power power power suppl...

Page 8: ...The The The other other other other end end end end of of of of the the the the relay relay relay relay coil coil coil coil must must must must be be be be connected connected connected connected to to to to the the the the positive positive positive positive electrode electrode electrode electrode of of of of 24V 24V 24V 24V power power power power supply supply supply supply to to to to the the ...

Page 9: ...Empty running SS Mo Single step mode running TrmtProg Terminate program Man OP Manual operation Click to enter the manual operation interface including the default Man LSpd Manual low speed Man HSpd Manual high speed Jog Op Jog operation BkTProg0 Back to program zero BkTMech0 Back to mechanical zero ProgMgmt Program management Click to enter the program editing interface including Ed Prog Edit pro...

Page 10: ... number 100 100 100 100 the speed percentage rate of the current F value P P P P the countdown of loops T T T T the countdown of delay time 2 2 2 2 The The The The Key Key Key Key area area area area F1 F1 F1 F1 In the current state the function key corresponding to the F1 key position is valid in the current state F2 F2 F2 F2 In the current state the function key corresponding to the F2 key posit...

Page 11: ...nual operation state long press 3 key for three seconds you can modify the Z axis coordinate to Z axis mechanical reference point value which is set in the Sys Pars System parameters area of Pars Set Parameters settings area The three values defaults are 0 In the Ed Prog Edit program state it is used to distinguish between movement direction In the Man Op Manual operation state it is used to opera...

Page 12: ...settings state and used to move the cursor PgUp PgUp PgUp PgUp PageUp In the main interface AutoExec Automatically execute or Man Op Manual operation state it is the rate key of the speed F value and used to increase rate of the current speed F value maximum to 150 In the ProgMgmt Program management state or Pars Set Parameters settings state it is used to page up the current page PgDn PgDn PgDn P...

Page 13: ... AutoExec Automatically AutoExec Automatically AutoExec Automatically execute execute execute execute TC5530R is used as an example 3 1 1 3 1 1 3 1 1 3 1 1 Actl Actl Actl Actl Run Actual Run Actual Run Actual Run Actual running running running running In the main interface press the left F1 key to enter the AutoExec Automatically execute interface At this time the Actl Run Actual running key color...

Page 14: ... Mt Run Empty Run Empty Run Empty Run Empty running running running running In the AutoExec Automatically execute interface press the left F2 key to enter the Mt Run Empty running state At this time the controller Mt Run Empty running key color is negative display and the system is in the Empty running state in the program continuous running mode Cont Mo Continuous mode In this state press the St ...

Page 15: ...ng is controlled by the St Start key on the controller panel or the external input line St Start defined in the IO set IO settings area of Pars Set Parameters settings area Press the key the current file executes a line of program press again then continues to execute next line of program 3 1 4 3 1 4 3 1 4 3 1 4 TrmtProg Terminate TrmtProg Terminate TrmtProg Terminate TrmtProg Terminate program pr...

Page 16: ...lled 3 2 1 3 2 1 3 2 1 3 2 1 Man Man Man Man HSpd Manual HSpd Manual HSpd Manual HSpd Manual high high high high speed speed speed speed In the Man Op Manual operation interface press the left F1 key to enter the Man HSpd Manual high speed interface At this time the Man HSpd Manual high speed key color is negative display and the system is in the Manual high speed state The speed parameter is set ...

Page 17: ...ment increment 3 2 3 3 2 3 3 2 3 3 2 3 BkTProg0 Back BkTProg0 Back BkTProg0 Back BkTProg0 Back to to to to program program program program zero zero zero zero In the Man Op Manual operation interface press the left F3 key to enter the BkTProg0 Back to program zero interface At this time the BkTProg0 Back to program zero key color is negative display and the system is in the BkTProg0 Back to progra...

Page 18: ...peed speed parameter of Back to mechanical zero reference point is set in the Spd Pars Speed parameters area of the Pars Set Parameters settings area and is the fixed mode the rate key is valid Through the keys on the controller panel or the direction keys of external IO settings the single direction Back to mechanical zero mechanical reference point operation of the motor can be controlled Before...

Page 19: ...m Closed to Open 3 After the switch status changes to Open the axis will automatically continue to reverse move with Bk0 LSpd Back to zero low speed until press the switch again and the switch changes from Open to Closed secondly At this time stop instantly the action of Back to mechanical zero is completed and the axis coordinate on the controller interface changes to the axis reference point val...

Page 20: ...rstly move to the pressed key direction or the direction specified by the program instructions with Bk0 HSpd Back to zero high speed until touch the zero point switch of the axis and the switch status changes from Open to Closed 2 After the zero point switch is touched the speed is quickly reduced to zero 3 Automatically reverse move with Bk0 LSpd Back to zero low speed until the ...

Page 21: ...0 HSpd Back to zero high speed is set smaller to avoid the slider exceed the zero point switch when back to zero 3 3 3 3 3 3 3 3 ProgMgmt Program ProgMgmt Program ProgMgmt Program ProgMgmt Program Management Management Management Management In the main interface press the left F3 key to enter the ProgMgmt Program Management interface In this interface we can operate program to edit read in delete ...

Page 22: ...truction instruction instruction instruction In the current line number through this key we can page up all Instruction Names controlled and applied by the controller Example In the interface n001 Lin M File 1144 press PgUpInst once then becomes n001 Abs M File 1144 That is in the n001 line modify the old Lin M Linear motion instruction to the Abs M Absolute motion instruction and new instruction ...

Page 23: ...n instructions in the old line to the next line automatically In the current line new a line is inserted and the default is End instruction Example In the interface n001 Lin M File 1144 press Ins 1Row once then the line becomes n001 End File 1144 press PgDn n002 Lin M File 1144 The current all instructions and parameters move down the next line automatically 3 3 1 4 3 3 1 4 3 3 1 4 3 3 1 4 Del Del...

Page 24: ...he key on the controller panel move the cursor and modify the parameter in the cursor position After modifying the current line if continue to modify once again find the line number need to be modified through the PgUp or PgDn key and modify the program by the above method if not modify press Exit to return to the Sv Prog Save program in the ProgMgmt Program Management interface and save the file ...

Page 25: ...le Press the Confirm key to read in the file Move the cursor to choose the saved file through and press the Cfm Confirm key to read in the chosen file according to the prompt After read in automatically enter the Ed Prog Edit Program interface and operate the file according to demand 3 3 3 Del Del Del Del Prog Delete Prog Delete Prog Delete Prog Delete program program program program In the ProgMg...

Page 26: ...rogMgmt Program Management interface press the left F4 key to enter the Sv Prog Save program interface In this interface we can save or save as the edited file PlsEntProgFileNm Please enter a program file name SaveWhenSameWithExst Save the file when the same name with the existing file SvAsWhnNotSmWithExst Save as the file when not the same name with the existing file PrsCfmToSaveFile Press the Co...

Page 27: ...ys Sys Sys SC System SC System SC System SC System self check self check self check self check the Actual input Setting input Actual output Program output state can be checked IO IO IO IO Set IO Set IO Set IO Set IO settings settings settings settings the external input or output ports can be defined or modified and the factory values can be resumed Usr Usr Usr Usr Mgmt User Mgmt User Mgmt User Mg...

Page 28: ...r the CtrlPars Control parameters interface CtrlPars Control parameters Spd Pars Speed parameters FacVal Factory value SavePars Save parameters XAxs RP X axis reference point XAxsNmr X axis numerator XAxsDnmn X axis denominator IncrSpdTime ms Increase speed time ms JogIncre micron Jog increment micron XAxsGap micron X axis gap micron Through the PgUp PgDn keys on the controller panel move the curs...

Page 29: ...nter the Spd Pars Speed parameters interface In this interface we can edit or modify the axis maximum speeds start speed manual high speed manual low speed point to point speed back to zero high speed back to zero low speed X axis high speed XAxsHSpd Start high speed St HSpd Manual high speed Man HSpd Manual low speed Man LSpd Point to Point speed PTP Spd Back to zero high speed Bk0 HSpd Back to z...

Page 30: ...face prompt press the Cfm Confirm key on the controller panel to confirm to resume the output values ToSetAllParsToFacVal To set all parameters to factory values PlsPrsCfm Press the Confirm key to set all parameters to factory default values ResFacValsOK Resume factory values successfully 3 4 2 3 4 2 3 4 2 3 4 2 Sys Sys Sys Sys SC System SC System SC System SC System self check self check self che...

Page 31: ... to test the set output ports relays on off detect whether or not the output ports are normal and accurate corresponding 3 4 2 1 3 4 2 1 3 4 2 1 3 4 2 1 In the Pars Set Parameters settings interface press the left F2 key to enter the Sys SC System self check interface The controller interface default is Actl Inp Actual input Through controlling the external input ports on off detect whether or not...

Page 32: ...3 4 2 2 3 4 2 2 3 4 2 2 Set Set Set Set Inp Setting Inp Setting Inp Setting Inp Setting input input input input In the Sys SC System self check interface press the left F2 key to enter the Set Inp Setting input interface X Lim X positive limitation X Lim X negative limitation Tst Set Inp Test setting input Alm Alarm Stop Emergency stop XZero X zero St Start Paus Pause IcSp Increase speed RdSp Redu...

Page 33: ...ong The input signal is not normal 3 4 2 3 3 4 2 3 3 4 2 3 3 4 2 3 ActlOutp Actual ActlOutp Actual ActlOutp Actual ActlOutp Actual output output output output In the Sys SC System self check interface press the left F3 key to enter the ActlOutp Actual output interface PrsCfmToChgOnOff Press the Confirm key to change On or Off Through pressing the cursor keys to change the selected actual output po...

Page 34: ...ogram output output output output In the Sys SC System self check interface press the left F4 key to enter the ProgOutp Program output interface Through pressing the cursor keys to change the selected program output point move the cursor Press the Cfm Confirm key the corresponding state changes from O Off to I On or from I On to O Off At the same time the corresponding output will change from open...

Page 35: ... settings In the Pars Set Parameters settings interface press the left F3 key to enter the IO Set IO settings interface The system default is in the InpPars Input parameters setting interface 3 4 3 1 InpPars Input parameters InpPars Input parameters OutpPars Output parameters Sv Save X Lim X axis positive limitation X Lim X axis negative limitation Proh Prohibited ...

Page 36: ...mber keys 0 9 on the controller panel modify the parameter of the Pt Port short for InpPt Input port Proh Prohibited Proh Prohibited Proh Prohibited Proh Prohibited This function is not used Vld Vld Vld Vld Valid Valid Valid Valid This function is valid N O Normally N O Normally N O Normally N O Normally open open open open The selected switch status corresponding to the input port is normally ope...

Page 37: ...rameters parameters parameters In the IO Set IO settings interface press the left F2 key to enter the OutpPars Output parameters interface ProgOutpPt Program output port ProgOutpPt Program output port indicates the filled output port in the process of programming The following number 1 2 etc indicates the corresponding external output port number the controller default is 1 to 1 That is the applie...

Page 38: ... 1 3 4 4 1 UsrLogin UsrLogin UsrLogin UsrLogin User User User User login login login login UsrLogin User login Mod Pwd Modify password Usr Quit User quit PlsEntrPwd Please enter the password PrsCfmToCfmInp Press the Confirm key to confirm the input After entering the user password and pressing the Cfm Confirm key if enter correctly the prompt is Usr Login OK User login successfully if not the prom...

Page 39: ...tus is User not logged in automatically If need to modify enter again the Usr Mgmt User management to login PrsCfmForUsrQuit Press the confirm key for user s quit Usr Quit OK User quit successfully 3 4 4 2 3 4 4 2 3 4 4 2 3 4 4 2 Mod Mod Mod Mod Pwd Modify Pwd Modify Pwd Modify Pwd Modify password password password password In the Usr Mgmt User management interface press the left F2 key to enter t...

Page 40: ...wer supply is not interrupted or after not saving and entering the AutoExec interface to demonstrate the last modified program will be not saved if the power supply is interrupted The controller instructions Note Note Note Note All All All All data data data data units units units units are are are are subject subject subject subject to to to to the the the the selected selected selected selected ...

Page 41: ...ction the Z axis will move 12 320 to the positive direction After completing the execution automatically execute the n004 line action 2 Lin M Linear motion Run with the given F value speed of this line in relative coordinates The Start speed the F value the axis high speed When the input F value is less than or equal to the start speed the running speed is the start speed value When the input F va...

Page 42: ...cute the n007 line action 3 Abs M Absolute motion Run with the given F value speed of this line in absolute coordinates The Start speed the F value the axis high speed When the input F value is less than or equal to the start speed the running speed is the start speed value When the input F value is greater than or equal to the axis high speed the running speed is the axis high speed value The sta...

Page 43: ...intain maintain maintain the the the the position position position position of of of of the the the the axis axis axis axis not not not not to to to to change change change change change change change change the the the the value value value value to to to to through through through through the the the the Cfm Confirm Cfm Confirm Cfm Confirm Cfm Confirm key key key key on on on on the the the the...

Page 44: ... as follows n001 Lin M File 7788 Lbl 0 X 10 000 Y 8 000 F 1000 Z 0 000 n002 Lin M File 7788 Lbl 0 X 0 000 Y 0 000 F 100 Z 6 000 n003 CirIntrp File 7788 Lbl 0 X 15 000 Y 8 660 R 5 F 100 n004 Abs M File 7788 Lbl 0 X Y ...

Page 45: ...of the point A and then Z slowly moves down 6 and then clockwise draw the circular arc to the point B the radius is 5 the circular arc is 2 3 of the full circle and then Z moves up 6 then X Y return back to program zero Programming is as follows n001 Lin M File 7788 Lbl 0 X 10 000 Y 8 000 F 1000 Z 0 000 n002 Lin M File 7788 Lbl 0 X 0 000 ...

Page 46: ...s positive or negative 5 IvCrItrp Inverse circular interpolation The X Y axises in the interpolation way counterclockwise fit the arc curve through the set radius R and the resultant normal velocity value The parameters X Y are the coordinates of the circular arc end relative to the starting point Through the positive or negative value of R the drawn curve can be determined to the inferior arc les...

Page 47: ...clockwise draw the circular arc to the point B the radius is 5 the circular arc is 1 3 of the full circle and then Z moves up 6 then X Y return back to program zero Programming is as follows n001 Lin M File 7788 Lbl 0 X 10 000 Y 8 000 F 1000 Z 0 000 n002 Lin M File 7788 Lbl 0 X 0 000 Y 0 000 F 100 Z 6 000 n003 IvCrItrp File 7788 Lbl 0 ...

Page 48: ...The controller is powered quickly move to the X10 Y8 position of the point A and then Z slowly moves down 6 and then counterclockwise draw the circular arc to the point B the radius is 5 the circular arc is 2 3 of the full circle and then Z moves up 6 then X Y return back to program zero Programming is as follows n001 Lin M File 7788 ...

Page 49: ...File 7788 Lbl 0 X 15 000 Y 8 660 R 5 F 100 n004 Abs M File 7788 Lbl 0 X Y F 100 Z 0 000 n005 Abs M File 7788 Lbl 0 X 0 000 Y 0 000 F 1000 Z The only difference of the two program segment is that the radius is positive or negative Note The circular arc instructions are limited to TC5522R and TC5530R proprietary ...

Page 50: ...olute coordinate three positions to 20 000 mm and then set the current point to the program running coordinate 0 0 0 point and then all run 25 mm then set the current point to the program running coordinate 0 0 0 point n001 Abs M File 7788 Lbl 0 X 20 000 Y 20 000 F 660 Z 20 000 At this time the controller interface coordinates display is X 20 000 Y 20 000 Z 20 000 n002 SetCoord File 7788 Lbl 0 X 0...

Page 51: ...Abs Abs Abs Abs M Absolute M Absolute M Absolute M Absolute motion motion motion motion instruction instruction instruction instruction in in in in absolute absolute absolute absolute coordinates coordinates coordinates coordinates has has has has nothing nothing nothing nothing to to to to do do do do with with with with the the the the Lin Lin Lin Lin M Linear M Linear M Linear M Linear motion m...

Page 52: ... Destination label to start to continue equivalent to the infinite time unlimited loop instruction Example The three axises are at the starting point coordinates 0 0 0 The first step X moves 10mm Y moves 10mm The second step Z moves 5 mm The third step delay 1 second The fourth step Z return back to coordinate zero The fifth step start again from the first line to make the infinite loop of the fir...

Page 53: ...t 0 that is not defined n002 Lim M File 7788 Lbl 0 X 0 000 Y 0 000 Z 5 000 n003 Delay File 7788 Lbl 0 Dla Time 1 n004 Abs M File 7788 Lbl 0 X Y Z 0 000 n005 Abs Jump File 7788 Lbl 0 Dest Lbl 23 As long as executing this line instruction then automatically jump to the line which program line Lbl Label is 23 to continue to start executing the program Dest Lbl Destination label 9 CondJump Conditional...

Page 54: ... input port 11 if closed then execute the third line Y moves 20 Z moves 15 if open then X axis continues to move 10mm then detect again the signal state of the external input port 11 if closed then execute the third line if open execute the first line instruction in this loop n001 Lin M File 7788 Lbl 39 X 10 000 Y 0 000 F 800 Z 0 000 The Label name is 39 n002 CondJump File 7788 Lbl 0 InpPt 11 Cond...

Page 55: ...Dest Lbl 777 Detect the state of the external input port 8 the switch is not pressed down at this time it is off and meets with the line instruction Cond O the program will jump to the Lbl 777 line to continue to execute because this line label is also 777 so long as the external switch is not pressed down that is not closed the program will always execute the line rather than downwards at this ti...

Page 56: ...ogram will automatically jump to the line instruction which label meets with the set Dest Lbl to continue to execute and execute N 1 times The case as above 11 Output Execute this line according to the set parameters of the line operate the external output port the output port can be connected with the standard 24V relay through controlling the relay coil on off control the contacts suck shut and ...

Page 57: ...n delay 2 seconds turn off the output port 2 and then the three axises position return back to coordinate zero n001 Lin M File 7788 Lbl 0 X 10 000 Y 10 000 F 800 Z 10 000 n002 Output File 7788 Lbl 0 OutpPt 2 Stat I n003 Delay File 7788 Lbl 0 Dla Time 3 n004 Output File 7788 Lbl 0 OutpPt 2 Stat O n005 Lin M File 7788 Lbl 0 X 20 000 Y 20 000 F 800 Z 20 000 n006 Output File 7788 ...

Page 58: ... Stat I n008 Delay File 7788 Lbl 0 Dla Time 1 n009 Output File 7788 Lbl 0 OutpPt 1 Stat O n010 Delay File 7788 Lbl 0 Dla Time 2 n011 Output File 7788 Lbl 0 OutpPt 2 Stat O n012 Abs M File 7788 Lbl 0 X 0 000 Y 0 000 F 1000 Z 0 000 OutpPt Output port Stat Status ...

Page 59: ...reference point Y Z is located in the program processing origin of coordinates 20 position X axis is rotation axis do not set the mechanical zero point reference point the controller is powered on execute the program the first line choose the Y axis back to mechanical zero then the Z axis back to mechanical zero the X axis does not move then the Y Z axis back to coordinate zero then the X axis mov...

Page 60: ... 49 Dest Lbl 555 BkTMech0 Back to mechanical zero Slctd Ax The selected axis BkTo0Dir Back to zero direction Ne Negative 13 Cl Subr Call subroutine Execute this line put the prior written subroutine with the same name in here to execute after execution continues to execute the next line This instruction and Subr Bgn Subroutine begin Subr End Subroutine end are used together ...

Page 61: ...h are indispensable Example 1 Drilling hole the Z axis is the drill axis A row of holes the pitch is 20 mm a total of 30 holes the hole depth is 10 mm The plunging and lifting is set the subroutine n001 Lin M File 7788 Lbl 123 X 20 000 Y 0 000 F 800 Z 0 000 n002 Cl Subr File 7788 Lbl 0 Subr Nm 100 n003 Loop File 7788 Lbl 0 NumOfLps 29 Dest Lbl 123 n004 End File 7788 Lbl 0 n005 Subr Bgn File 7788 L...

Page 62: ...hat the axis does not move Y 0 000 F 800 Z 0 000 n008 Subr End File 7788 Lbl 0 Subr Nm Subroutine name Example 2 Drilling hole use the cylinder the pitch of holes is 20 mm a total of 30 holes the hole depth is 10 mm The plunging and lifting is set the subroutine n001 Lin M File 7788 Lbl 123 X 20 000 Y 0 000 F 800 Z 0 000 n002 Cl Subr File 7788 Lbl 0 Subr Nm 100 ...

Page 63: ... 0 Subr Nm 100 n006 Output File 7788 Lbl 0 OutpPt 1 Stat I n007 CondJump File 7788 Lbl 89 InpPt 1 Cond O Dest Lbl 89 The Input port 1 is the INPOS In Position signal If touching the switch the program will run downwards or continue to wait n008 Output File 7788 Lbl 0 OutpPt 1 Stat O n009 Output File 7788 ...

Page 64: ...The numerator denominator represent respectively the X Y axis electronic gear numerator denominator The range of the value is 1 99999 The determined method of Electronic gear numerator denominator The required pulses number of motor single direction rotating a circle n The moving distance of motor single direction rotating a circle in μm m It is simplified to the most simple fraction the numerator...

Page 65: ...evolution or servo drive is 6000 pulses per revolution the teeth number is 20 the modulus is 2 Then the gear turns one revolution the rack moves 20 2 π Namely the numerator is 107 the denominator is 2241 and the error is 3 microns difference within 2241 mm Example 3 Turns and Revolutions the stepping motor drive is 4000 steps per turn revolution the servo drive motor is 4000 pulses per turn revolu...

Page 66: ...frequency the mechanical transmission gear ratio the weight of the machinery the inertia of the machinery the backlash size the mechanical transmission resistance the coaxial degree of the motor shaft and the screw shaft the power loss during transmission the drive output power the drive status settings and so on Pay attention to that the settings should be reasonable otherwise the following pheno...

Page 67: ...culation formula is input backwards or the electronic gear ratio is filled out backwards or the reduction of fraction is not accurate White screen the voltage is instable or the power is not enough or the LCD screen contrast knob is adjusted improperly Only positive rotation or only reverse rotation the motor drive input level doesn t match or the connection line is virtual connection the control ...

Page 68: ...BkTo0Dir BkTo0Dir BkTo0Dir Back Back Back Back to to to to zero zero zero zero direction direction direction direction BkTo0Mo BkTo0Mo BkTo0Mo BkTo0Mo Back Back Back Back to to to to zero zero zero zero mode mode mode mode BkTProg0 BkTProg0 BkTProg0 BkTProg0 Back Back Back Back to to to to program program program program zero zero zero zero C C C C Cl Cl Cl Cl Subr Subr Subr Subr Call Call Call Ca...

Page 69: ...led Failed to to to to save save save save parameters parameters parameters parameters FailToSvProg FailToSvProg FailToSvProg FailToSvProg Failed Failed Failed Failed to to to to save save save save program program program program File File File File File File File File Freq Freq Freq Freq Frequency Frequency Frequency Frequency I I I I I I I I Power Power Power Power on on on on IcSp IcSp IcSp Ic...

Page 70: ...lsEntrPwd PlsEntrPwd PlsEntrPwd PlsEntrPwd Please Please Please Please enter enter enter enter the the the the password password password password PlsEntProgFileNm PlsEntProgFileNm PlsEntProgFileNm PlsEntProgFileNm Please Please Please Please enter enter enter enter a a a a program program program program file file file file name name name name PlsInpPars PlsInpPars PlsInpPars PlsInpPars Please Pl...

Page 71: ... SaveWhenSameWithExst SaveWhenSameWithExst Save Save Save Save the the the the file file file file when when when when the the the the same same same same name name name name with with with with the the the the existing existing existing existing file file file file SetCoord SetCoord SetCoord SetCoord Set Set Set Set coordinates coordinates coordinates coordinates Set Set Set Set Inp Inp Inp Inp S...

Page 72: ...ly Usr Usr Usr Usr Mgmt Mgmt Mgmt Mgmt User User User User management management management management Usr Usr Usr Usr NLI NLI NLI NLI User User User User not not not not logged logged logged logged in in in in Usr Usr Usr Usr Quit Quit Quit Quit User User User User quit quit quit quit Usr Usr Usr Usr Quit Quit Quit Quit OK OK OK OK User User User User quit quit quit quit successfully successfully...

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