TOP NOTCH SHOESTRING Assembly Manual Download Page 8

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12.  Install F-5A. Use some 1/4” triangle stock behind F5-A for added strength.

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14.  Laminate GMA and GMB, once again using the pins for alignment. Drill and install the blind nuts for the 

landing gear and then install into the fuselage using Epoxy, add 3/8” triangle stock on all four sides of the 

GM assembly.

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24.  Use a sheet of 3/32” balsa to sheet the aft bottom section from the landing gear to the tail post. Run this 

material cross grain.

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13.  Add the 3/8” triangle stock to the top from F5-A to F8.

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15.  Install 3/8” triangle stock along the fuselage bottom from F4 to F8.

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17.  Install the five 1⁄4” square stringers, top and bottom between the firewall and F3.

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16.  Install the 3/16” stabilizer saddle doublers (SD).

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19.  Install the wing saddle doubler (WSD). Note that WSD is has two sections to it; there is a second layer to 

it at the aft end. Plain this second layer of WSD to taper flush with FO-5 to flush feather at FO-4A.

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18.  Install the outer formers, FO-3, FO-4, FO-4A, FO-5A, FO-5B, FO-6, FO-7 and FO-8.

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22.  It’s a good idea to sand the out sides of the fuselage skins before installing. It’s a lot easier to do this while 

they can be laid flat on the bench. 

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21.   Before  adding  the  fuselage  skins,  check  your  fuselage  assembly. You  may  want  to  sand  or  plain  the 

edges of the assembly to provide more glue land for the skins at the edges. A couple passes with 120 grit 

sandpaper should do the job.

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20.  Assemble the outer fuselage skins. Once again there is a left and a right. The outer fuselage skins are 

assembled from three pieces.

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25.  Use a sheet of 1⁄4” x 4” balsa to sheet the top fuselage section from F5-A to the stabilizer saddle.

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23.  When installing the fuselage skins it is helpful to have a piece of 5/16” square stock to insert into the 

pushrod exit to help keep things aligned at the aft end. There is a notch at the front that will engage a tab 

on the firewall assembly to align the front. Apply a liberal bead of aliphatic resin glue to all FO formers 

except the top portion of FO-3 from the wing saddle to the top. This section will be glued in a later step. 

Apply a liberal bead of thick CA to the firewall and along the wing saddle. Apply a second application to 

the firewall to make sure there is plenty of adhesive. Place the fuselage skin into position using the tab at 

the front and the push rod exit slot at the aft end. Align the wing saddle and press into contact until the 

thick CA cures. Do the same with the firewall area. Now using finger pressure, move along the top of the 

fuselage and apply thin CA to the remaining fuselage skin. Move to the bottom of the fuselage skin and 

repeat this process along the bottom. When completed, trim away the section of FO-8 that crosses the push 

rod exit slot.

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26.  The hatch is constructed on the fuselage with the wing in position. Bolt the wing on and then place a piece 

of waxed paper at F-3 and F5-A to prevent adhesive from making the hatch permanent. Install two 1/8” 

dowels into FH-1. Round the ends so they will easily enter the holes in F-3. You will need to remove some 

material from the bottom of FH-1 to get a good fit. 

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27.  Pin FH-5 in position over F5-A with the waxed paper in between them, install 

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28.  Measure back from F3, 3-1/2” and 9-1/4” and place a mark on top of the wing at these locations. FH-2 and 

FH-3 will go at these locations.

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29.  Test fit HA-1 on both sides of the fuselage. You may need to trim or sand a slight angle at the bottom to 

accommodate the wing dihedral. When satisfied with the fit, glue HA-1 to FH-1 and FH-5.

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30.  Install FH-2 and FH-3 at the locations marked earlier.

Summary of Contents for SHOESTRING

Page 1: ...TOP NOTCH PRODUCTS SHOESTRING Top Notch Products Company PO Box 1051 Goodlettsville TN 37070 Tel 615 866 4327 Fax 615 523 1154 Email tnproducts cs com www topnotchkits com ASSEMBLY MANUAL...

Page 2: ...his is because many of the internal parts require some movement of other parts to get tabs and slots into position Do not glue parts until directed to do so In the event that a part is missed you may...

Page 3: ...3 W4 W5 and W6 Tabs will engage it into rib W1 The 1 16 ply trailing edge keys into all wing ribs It must tip into rib W 7 then slide forward into remaining ribs Aileron bay trailing edge ABTE keys in...

Page 4: ...wing halves with the ply wing joiner rib Prop one wing tip up 4 at W12 for correct dihedral 21 Use one of the 1 64 ply spar joiners as a template to mark and remove the wing sheeting from the top and...

Page 5: ...tep If you can just butt the assembly up against the straight edge and then bring it into contact with the skins the next step is much easier to do Place one of the skins on the bench with the trailin...

Page 6: ...ns Note that the center lamination also contains a ply horn mount as did the elevator Here the second half of the split ribs are being added to the stabilizer core sheet Note that this part of the con...

Page 7: ...e two parts Note that the 1 4 20 blind nuts have been trimmed Here the fuselage construction has begun showing the laminated firewall lami nated F2 F2 A as well as the tank floor These components will...

Page 8: ...have a piece of 5 16 square stock to insert into the pushrod exit to help keep things aligned at the aft end There is a notch at the front that will engage a tab on the firewall assembly to align the...

Page 9: ...Next add CCL 2 to the bottom of this assembly Now add CCL 4 Trim this assembly until you get a reasonably good fit to the fuselage With this assembly in place on the fuselage add CCL 5 to the top of t...

Page 10: ...bolt plate assembly and the servo tray will square the entire fuselage as sembly when the tabs enguage the notches provided in the fuselage sides The hatch hold down block HH has been installed and i...

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