TOP NOTCH SHOESTRING Assembly Manual Download Page 6

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1.  Assemble the three laminations that will comprise the firewall. If you have your motor mount, now is a good 

time to locate and drill the mounting holes and install the blind nuts. The centerline and the offset thrust line 

are indicated on the firewall front for this purpose.

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2. Turn the assembly over and repeat the process on the reverse side.

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3.  Glue on the 1/8” ply trailing edge taking care to align it with the balsa trailing edge.

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4.  Assemble the two-piece fin skins and install.

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5.  Use some scrap 1/16” balsa and glue two laminations to the bottom of the skins to stiffen the sheeting at the 

bottom.

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6.  Carve and sand to shape. Assemble the rudder from three 1⁄4” laminations. Note that the center lamination 

also contains a ply horn mount, as did the elevator.

Here the second half of the split ribs are 

being added to the stabilizer core sheet. 

Note that this part of the construction is 

done in the air.

Here the laser cut fin sheeting is being 

assembled over parchment paper with 

thin CA.

Here the fin sheeting is being installed. 

Note the tab on the rudder post will 

provide exact positioning.

Fuselage

A couple of notes on the fuselage construction

The firewall has 3.5º of right thrust built in. This will require that the motor be mounted offset to the left 

side of the airplane so the spinner will center. This requires that the fuselage sides be slightly different 

and so are marked left and right. Be sure to note this.

After assembly add two layers of scrap 

1/16” balsa to the bottom of the assem-

bly as shown in this before and after 

example.

Summary of Contents for SHOESTRING

Page 1: ...TOP NOTCH PRODUCTS SHOESTRING Top Notch Products Company PO Box 1051 Goodlettsville TN 37070 Tel 615 866 4327 Fax 615 523 1154 Email tnproducts cs com www topnotchkits com ASSEMBLY MANUAL...

Page 2: ...his is because many of the internal parts require some movement of other parts to get tabs and slots into position Do not glue parts until directed to do so In the event that a part is missed you may...

Page 3: ...3 W4 W5 and W6 Tabs will engage it into rib W1 The 1 16 ply trailing edge keys into all wing ribs It must tip into rib W 7 then slide forward into remaining ribs Aileron bay trailing edge ABTE keys in...

Page 4: ...wing halves with the ply wing joiner rib Prop one wing tip up 4 at W12 for correct dihedral 21 Use one of the 1 64 ply spar joiners as a template to mark and remove the wing sheeting from the top and...

Page 5: ...tep If you can just butt the assembly up against the straight edge and then bring it into contact with the skins the next step is much easier to do Place one of the skins on the bench with the trailin...

Page 6: ...ns Note that the center lamination also contains a ply horn mount as did the elevator Here the second half of the split ribs are being added to the stabilizer core sheet Note that this part of the con...

Page 7: ...e two parts Note that the 1 4 20 blind nuts have been trimmed Here the fuselage construction has begun showing the laminated firewall lami nated F2 F2 A as well as the tank floor These components will...

Page 8: ...have a piece of 5 16 square stock to insert into the pushrod exit to help keep things aligned at the aft end There is a notch at the front that will engage a tab on the firewall assembly to align the...

Page 9: ...Next add CCL 2 to the bottom of this assembly Now add CCL 4 Trim this assembly until you get a reasonably good fit to the fuselage With this assembly in place on the fuselage add CCL 5 to the top of t...

Page 10: ...bolt plate assembly and the servo tray will square the entire fuselage as sembly when the tabs enguage the notches provided in the fuselage sides The hatch hold down block HH has been installed and i...

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