Tone PW200 Instruction Manual Download

Page: 3 / 12

APPLICATION

PRECAUTIONS FOR USE

3. BEFORE USE

4. PART NAME

5. OPERATING PROCEDURE

6. CHANGING SOCKETS

7. INSPECTION & MAINTENANCE

8. FEATURES

SPECIFICATIONS

10. ACCESSORIES

11.AFTER SALES SERVICE

1. APPLICATION

■

TONE PNEUMATIC SHEAR WRENCH is a pneumatic tool for

tightening Tension Control Bolts/Nuts.

PRECAUTIONS FOR USE

■

To prevent accident, personal injury and etc, read and

follow all instructions listed below.

DANGER

●

Never use power source other than air compressor.

Failure to follow this instruction such as use of high
pressure gas invites explosion.

WARNING

●

Use rated air pressure.

Failure to follow this instruction may result in accident

and personal injury.

●

Air hose must be regularly inspected.

Stop using the wrench if there is a problem with the air

hose.

Failure to follow this instruction may result in
accident, personal injury or deficiency in wrench
performance.

Summary of Contents for PW200

Page 1: ...his manual is designed for use outside o Japan Warranty shall be void if above mentioned model is used in Japan LeJeune Bolt Company PNEUMATIC SHEAR WRENCH TO BE PRESERVED MAEDA METAL INDUSTRIES LTD No 14 3 Fukae kita 3 chome Higashinari ku Osaka Japan Post code 537 0001 Web site http www tonetool co jp e mail overseas tonetool co jp Specifications and the design are subject to change without noti...

Page 2: ... the products or the contents of this instruction manual contact LeJeune Bolt Company This manual is only applicable to outside of Japan SAFETY INSTRUCTIONS 2 This manual specifies three 3 basic safety instructions DANGER WARNING CAUTION Instructions are classified by degree of risk and described as follows DANGER Danger is used to indicate threatening dangerous or unsafe practices which could imm...

Page 3: ...R USE To prevent accident personal injury and etc read and follow all instructions listed below DANGER Never use power source other than air compressor Failure to follow this instruction such as use of high pressure gas invites explosion WARNING Use rated air pressure Failure to follow this instruction may result in accident and personal injury Air hose must be regularly inspected Stop using the w...

Page 4: ... before operation Stop operation when physically or mentally tired Failure to follow these instructions may result in fall down accident 6 WARNING Avoid overloading Use pneumatic wrench and its accessories within the rated specification Overloading of the wrench and its accessories may result in damage of the wrench or its accessories or accident or personal injury Properly install the socket as d...

Page 5: ...rom pneumatic wrench when unusual sound vibration or smell is detected Contact your distributor immediately Failure to follow this instruction may result in serious injury 8 WARNING Contact your distributor for repair service Repair work should only be done by a qualified serviceman Repair work done by an inexperienced person may cause accident injury or malfunction Check the following items befor...

Page 6: ...ever carrying the pneumatic wrench by air hose Keep air hose away from heat oil sharp edges or moving parts 10 CAUTION Keep air motor well ventilate Do not block exhaust vent Never put any items into exhaust vent Water mud or other substances entering an exhaust vent may result in malfunction of the wrench Maintain pneumatic wrench Keep the wrench handle clean dry and free of oil or grease Use qua...

Page 7: ... Use Nitto Kohki part 40SH or 200 40SH or equivalent Filter Regulator Lubricator Unit F R L Unit must be placed as close as possible to operating pneumatic wrench Use a quality F R L Unit that meets airflow requirements 12 CAUTION Supply dry air below 10 50 Air supply over 10 50 may result in malfunction or deficient in wrench performance Use a quality Filter to remove dirt Not using filter may re...

Page 8: ...uction may result in accident injury or illness Snug tight by using snug tightening wrench like TONE SNUG MASTER is required before using pneumatic wrench Figure 3 1 Slide Inner Socket over the bolt pintail 2 Slide Outer Socket over the nut 3 Squeeze trigger switch to start tightening 4 Rotating speed gradually shows down as the tightening proceeds then bolt pintail shears off when designated torq...

Page 9: ...inner socket 16 3 Select adequate inner outer socket assembly of the bolts being tightened i e Use TONE genuine 5 8 inner outer socket assembly for tightening 5 8 TC bolt nut assembly 4 Place the inner socket vertically then slide the outer socket over the inner socket Push projecting pin down using screwdriver or pintail of the TC bolt and inner outer socket will properly assembled Figure 6 Figur...

Page 10: ...ner gasoline and etc 3 Never put solvents into the exhaust vent 4 Store pneumatic wrench in the metal case after operation and keep it dry 5 Ejector pin must be regularly inspected and replaced when it wears down Sheared bolt pintail will not be ejected from inner socket with worn ejector pin Figure 4 WARNING Replace the inner socket when sheared bolt pintail is came off the inner socket without p...

Page 11: ...ench is required Air Temperature below 10 50 F Air Hose 1 2 bore with a maximum length of 5m oil and abrasion resistant air hose must be used Air Inlet Fitting Nitto Kohki part 40SH or 200 40SH or equivalent 20 Additive free turbine oil ISO VG32 or equivalent Air Motor Oil Feed 5 drops per minute Wrench weight excludes sockets and air hose 10 ACCESSORIES MODEL ACCESSORIES Q TY PW200 PW220 Ejector ...

Page 12: ...21 MEMO MEMO 22 ...

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