TOLSEN TOOLS 79986 Instruction Manual Download Page 19

TROUBLESHOOTING

TROUBLESHOOTING

19

problem

 

possible Causes

 

probable Solutions

 

Engine misfires 

1. Spark plug cap loose.

 

2. Incorrect spark plug gap or 
damaged spark plug. 

 

3. Defective spark plug cap. 

 

5. Incorrect compression.

 

1. Check cap and wire connections.

 

2. Re-gap or replace spark plug. 

 

3. Replace spark plug cap.

 

4. Use only fresh 87+ octane stabilizer-treated unleaded
gasoline. Do not use gasoline with more than 10%
ethanol (E15, E20, E85, etc.). 

 

5. Diagnose and repair compression. (Use Engine will not
start: COM PRESSION RELATED section.) 

 

 

 

Engine stops suddenly

 

1. Fuel tank empty or full of impure or
low quality gasoline.  

 

2. Low oil shutdown. 

 

3. Defective fuel tank cap creating
vacuum, preventing proper fuel flow. 

 

 

4. Faulty magneto. 

 

5. Disconnected or improperly
connected spark plug cap. 

 

1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline. Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).  

 

 

2. Fill engine oil to proper level. Check engine oil before
EVERY use.  

3. Test/replace fuel tank cap. 

 

4. Have qualified technician service magneto. 

 

5. Secure spark plug cap.

 

Engine stops when under 
heavy load

 

1. Dirty air filter 

 

2. Engine running cold.

 

1. Clean element. 

 

 

 

Engine knocks

 

1. Old or low quality gasoline. 

 

2. Engine overloaded. 

 

3. Incorrect spark timing, deposit
buildup, worn engine, or other
mechanical problems.  

 

1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline. Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).  

 

 

2. Do not exceed equipment’s load rating. 

 

3. Have qualified technician diagnose and service engine.

 

Engine backfires

 

1. Impure or low quality gasoline.

   

2. Engine too cold. 

 

3. Intake valve stuck or overheated
engine.  

 

4. Incorrect timing.

 

1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline. Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).  

 

 

2. Use cold weather fuel and oil additives to prevent
backfiring.  

 

3. Have qualified technician diagnose and service engine. 

 

4. Check engine timing.

 

Attached device doesn’t
have power 

 

1. Device not plugged in properly. 

 

2. Circuit Breaker tripped. 

 

1. Turn off and unplug the device, then plug it back in
again and turn on.  

 

2. Turn off and unplug device, reset Circuit Breaker, plug
in device and turn on. 

Attached device begins to
operate abnormally 

1. Problem with device. 
2. Rated load capacity exceeded.

1. Immediately unplug device. Have device repaired by a
qualified technician, or replace device.  
2. Lower the number of items plugged into the generator
to stay within the rated capacity, or use a more powerful
generator. 

3. Product needs service. 

4. Old or low quality gasoline. 

Summary of Contents for 79986

Page 1: ...S MANUAL You will need this manual for safety instructions operating procedures and warranty Put it and the original sales receipt in a safe dry place for future reference e n e rg y s a v in g C le a...

Page 2: ...50ml Run Time 50 Load with full tank 6h Bore x Stroke 48 6mm x 43mm Generator Output 230VAC 50Hz 2400w 1 Phase 12VDC 8 3A 2200 Running Watts 2400 Maximum Starting Watts Receptacles 1x VDE PLUG Earthin...

Page 3: ...s doors and vents WARNING marking concerning Risk of Fire while handling fuel Do not smoke while handling fuel WARNING marking concerning Risk of Fire Do not refuel while operating Keep flammable obje...

Page 4: ...all applicable laws and electrical codes 7 Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during set up 8 Use only lubricants and fuel recommended in the Specificati...

Page 5: ...f the generator Make sure that the total electrical rating of the all of the tools or appliances plugged into the generator at the same time does not exceed that of the generator Check that the startu...

Page 6: ...o not cover the generator during operation 33 Keep the generator and surrounding area clean at all times 34 Do not smoke or allow sparks flames or other sources of ignition around the equipment especi...

Page 7: ...ere the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight 4 Do not alter or adjust any part of the equipment...

Page 8: ...overnor and any other parts that control the fuel air ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devi...

Page 9: ...bination switch Exhaust Low oil Overload 12VDC breaker reset button 12VDC receptacle 230VAC receptacle Overload reset button Energy saving Switch Output Ground terminals Digital LCD Screen Spark plug...

Page 10: ...Access Panel NOTICE Do not run the engine with too little oil Engine will shut off if engine oil level is too low Checking and Filling Engine Oil WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the f...

Page 11: ...Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor Then pull the Starter Handle gently until resistance is felt...

Page 12: ...T exceed 75 of the Generator s running wattage during this period Change the engine oil after this period Under normal operating conditions subsequent maintenance follows the schedule explained in the...

Page 13: ...noverloaded 3 Disconnectallelectricaldevices andcomparedevicerequirementstoGeneratorrating Moveanythingthatmay belimitingGeneratorventilationaway 4 PressandholdOverloadResetbuttonabovetheDual120VACRec...

Page 14: ...ombination Switch off Under normal conditions use the following procedure to shut off the Generator 1 Turn all electrical load devices off and unplug them from the Generator 2 Turn the Combination Swi...

Page 15: ...ipment instead NOTE This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediately The maintenance needs of each...

Page 16: ...dwithafuelstabilizer additive Followfuelstabilizer manufacturer srecommendationsforuse 5 Thenreplacethefuelcap 6 Wipeupanyspilledfuelandallowexcesstoevaporatebeforestartingengine Topreventfire donotst...

Page 17: ...dareaawayfrom bystanders usepressurizedairtoblowdustoutoftheairfilter Forfoamfilterelements Washtheelementinwarmwaterandmilddetergentseveraltimes Rinse Squeeze outexcesswaterandallowittodrycompletely...

Page 18: ...the spark plug can be damaged 7 Apply anti sieze material to Spark Plug threads Install the new spark plug or the cleaned spark plug into the engine Gasket style Finger tighten until the gasket contac...

Page 19: ...or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline...

Page 20: ...aded bolt Decorative plate Left damping pad combination Square nut Clip nut Baseplate combination Hexagon flange nut Frame shock absorber assembly Hexagon flange nut Frame shock absorber assembly 2 1...

Page 21: ...apping screws Cross disc head self tapping screws Hexagon flange bolts 1 1 1 1 1 2 1 1 2 1 1 ASSEMBLY DIAGRAM PARTS LIST C Left cover assembly components 21 NO Description Qty 1 2 3 4 5 6 7 8 9 10 Hex...

Page 22: ...2 1 2 2 1 E Right cover assembly components ASSEMBLY DIAGRAM PARTS LIST 22 NO Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 Decorative board seats Decorative plate Muffler cotton Inverter components...

Page 23: ......

Page 24: ...kor registeredtrademarkof TOLSEN TOOLS Allrightsreserved MADE IN CHINA TOLSEN TOOLS CO LIMITED www tolsentools com e n e r g y s a v i n g C l e a n e r p o w e r p ro te c t y o u r e le c tr ic a p...

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