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Toku TMM-140A, Instruction Manual, Page: 18 / 20

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Toku TMM-140A Instruction Manual Download Page 18

 

17

MAINTENANCE AND INSPECTION

 

 

１

. Check the Wire rope 

Check  the  rope  wire for damage  or  broken  stands.   If  a  problem  is  seen,  the  wire 
rope should be replaced. 

 

２

. Check Operation of brake 

Check  the  operation  of  the  brake.   If  the  rated  load  slowly  moves  down,  the 
operation of the hoist should be stopped and repairs should be performed.      In this 
case, contact your dealer or distributor. 

 

 

 
DAILY INSPECTION 

 

１

.

 

Inspection of Air pressure and Oil. 

Confirm that the hoist is operating between 4

～

6 kg/cm

2

 air pressure.   Also make 

sure the line oiler is operating correctly.   If oil does not get to the motor, this will 

lead to early wear of the motor parts. 

 

２

.

 

Inspect the hook and hook claw. 

If the hoist is used with without the hook being able to rotate, the wire rope will 

become twisted and the load may rotate leading to an accident.    Also the safety 

claw may disengage. 

 

３

.

 

Inspection of the Wire Rope. 

Check the wire rope for the following 

 

Is the wire rope lubricated. 

 

Is there signs of rust on the wire rope. 

 

Are there any strands broken. 

If the wire rope is not lubricated properly, this will lead to premature wear of the 

wire. 

 

４

.

 

Does the hoist operate smoothly without abnormal sounds? 

Stop the hoist if you hear any abnormal sounds when the hoist is operating. 

 

 

MONTHLY INSPECTION

[email protected]

Air & Allied Sales (Pacific) Pty Ltd

www.air-allied.com.au

Summary of Contents for TMM-140A

Page 1: ...140AE M A N U A L INSTRUCTION MANUAL Carefully read all instructions before operating or servicing any TOKU tools TOKU PNEUMATIC CO LTD 06 08 No 3 www air allied com au sales air allied com au Air Al...

Page 2: ...Please read the manual in its entirety and understand the contents before proceeding to operate the hoist Also convey this information to the actual operators of the hoist The Air manipulator was desi...

Page 3: ...tion of Parts 6 Before operation 7 Preparation before operation 9 How to operate 11 Information on the Auto Stop valve Emergency button 14 14 Changing the handle for Right Left hand use 15 Maintenance...

Page 4: ...ENT Wear proper clothing during operation of the hoist Do not forget to wear a Helmet safety boots and gloves when operating the hoist Also if the Noise level is high it is necessary to wear ear prote...

Page 5: ...ed in the up down direction only EARTH GROUND When performing welding operations do not use the rope or hoist as ground or earth This may become the cause of an accident or breakage in the hoist WARNI...

Page 6: ...rating the hoist if trouble is found immediately stop operating the hoist and inspect or repair CAUTION Handle the hoist with care Do not drop or hit the hoist externally This will lead to cracks and...

Page 7: ...n Speed m min Air Consumption m3 min Weight kgs Hose Size inch TMM 140A 140 2 4 6 4 2 8 10 0 6 10 R3 8 TMM 140AE 140 2 4 6 4 2 8 10 0 6 11 R3 8 DESCRIPTION OF PARTS TMM 140A TMM 140AE EMERGENCY BUTTON...

Page 8: ...air hose This is to avoid drop in pressure due to friction within the air hose CAUTION Install a Drain port in the lowest area of the piping It is important to drain the line periodically If the air c...

Page 9: ...the piping The recommended amount of oil is 10 15 drops minute or 2 3 cc Lubrication for reduction gears When the hoist is dis assembled for maintenance recommended once a year apply gear grease to t...

Page 10: ...se of trouble if you do not drain the compressor Open the drain at the bottom of the air tank on your compressor Remove excess water and oil Supply clean dry air to the hoist Refer to the Compressor m...

Page 11: ...See sketch to the right Do not use a wire rope which has broken strands 5 Re confirm strength of area where hoist is attached WARNING Before mounting the hoist to its position make sure the Mounting...

Page 12: ...the opposite direction WARNING Do not suddenly operate the hoist in the opposite direction See diagram 4 This will lead to an impact load to the wire rope and body of the hoist leading to damage to t...

Page 13: ...load See diagram 7 2 6 Safe Operating position WARNING Do not operate the hoist under the load Stay as far away from the load as possible while operating the hoist 2 7 Distance from load WARNING Do n...

Page 14: ...using the Hoist Do not touch the hoist right after operation of it It may get warm after operating the hoist for long periods of time WARNING sales air allied com au Air Allied Sales Pacific Pty Ltd...

Page 15: ...op feature and not for normal stopping of the hoist As a result if this device is used for normally stopping this will lead to the cause of wire damage or breakage leading to the dropping of the load...

Page 16: ...e onto the hoist 6 Assemble the 4 Hex screws M5 14 in section 2 into the handle and onto the hoist At this time do not forget to assemble the springs Also remove any dirt from the packing and align th...

Page 17: ...le If the hoist still does not operate correctly contact your dealer or distributor MAINTENANCE AND INSPECTION WARNING To operate the hoist safely it is necessary to inspect the hoist regularly When t...

Page 18: ...t get to the motor this will lead to early wear of the motor parts Inspect the hook and hook claw If the hoist is used with without the hook being able to rotate the wire rope will become twisted and...

Page 19: ...p apply about 10 cc of lubricating oil into the inlet of the hoist and operate the hoist for about 3 4 seconds To prevent dirt or debris from entering the inlet of the hoist apply a plug storage To pr...

Page 20: ...opening fully Check with dealer Lack of lubrication Supply lubrication to hoist Wearing of vanes Check with dealer Poor lifting performance No air supply Check air line for bending of hose Foreign ma...

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