Tohnichi CSPFHW Operating Instruction Download Page 5

Radio Frequency 

Torque W

rench with Double 

Tightening Detection

      5

1. Outline

This remote signal torque wrench allows greater freedom of movement than a wired LS torque wrench.

The receiver can output a signal to Poka Patrol CNA-4mk3 (sold separately) or sends ID data from the 
transmitter to PC/PLC via RS232C to establish a missed tightening system.

Furthermore, this product is equipped with a gyro sensor, and it is possible to prevent the bolt from being 
tightened twice by monitoring the angle. Torque management is more reliable than Pokayoke, which only 
manages the number of tightening times.

2. Feature

• FHSS (Frequency Hopping Spread Spectrum) enhances reliability.

With the application of radio equipment technologies such as Bluetooth, radio signals are received or
 transmitted while the frequency is switched at a high speed. If noise or interference with other radio
 equipment occurs at a certain frequency, the frequency is automatically switched to make it possible to

 receive a high reliable tightening completion signal.

• Simultaneous transmission of 256 transmitters

With this model, adoption of FHSS realizes simultaneous transmission of 256 transmitters.
 * Only when 256 receiver groups are set without being overlapped.

A single receiver can control the almost infinite number of transmitters.

 * Only when simultaneous transmission in the same group does not occur.

About groups and ID

[Group] The 5ch extracted from 78ch frequencies from 2.402GHz to 2.479GHz (1MHz interval) is set as 1 group, and 

there are 256 groups in total.

[ID] 000 to 999 and 7 alphanumeric characters can be set. With this ID, the receiver identifies the torque wrench.

• Easy transmitter/receiver setting

Without removing the transmitter from the torque wrench or removing the receiver panel, the group and ID
can be set and checked by wireless on the Setting BOX (option).

• Traceability

The serial or reference number of a torque wrench (7-digitalphanumeric characters) can be set as an ID and
transmitted. The tightening bolt (portion) and the manufacturing number (reference number) are managed in

combination, to ensure traceability: "Which torque wrench was used to tighten this bolt (portion)?" → "Which
torque wrench tester was used to calibrate this torque wrench?" → "Which...was used to calibrate this
torque wrench tester?" For 7-digit ID setting, consult to Tohnichi.

• Answer back system

The operator is enable to know the communication status by the LED mounted on the transmitter, 
without checking the receiver or the control device.

• 150,000 times of transmittion 

An AAA alkaline battery provides 3600 signals per day for 2 months or more.

Battery is easily replaceable by simply sliding the battery cover.

• Equipped gyro sensor detects double tightening

This product uses a gyro sensor to monitor the rotation angle of the torque wrench, and if the tightening angle 

did not reach the double tightening judgment angle, wrench judges as NG. The angle can be set on the actual 
tightening work or using dedicated setting software and setting box.

Summary of Contents for CSPFHW

Page 1: ...n MODEL CSPFHW Operating Instruction To use this product properly and safely please read this operating instruction carefully before use If you have any question about the product and its operations p...

Page 2: ...Danger Imminent danger which may cause serious damage Warning Potential danger which may cause serious damage Caution Potential danger which hinder ordinary operation but may not lead to serious dama...

Page 3: ...se such as PC If the receiver is placed adjacent to the transmitter different groups must be set between the receiver and the transmitter If the receiver where the ID is set on a different channel in...

Page 4: ...6 1 Caution for correct use 6 2 Instruction for use 6 3 Transmitter battery and communication check 6 4 Battery replacement 6 5 Double tightening judgment angle setting 7 LED Display Messages 8 Settin...

Page 5: ...he 5ch extracted from 78ch frequencies from 2 402GHz to 2 479GHz 1MHz interval is set as 1 group and there are 256 groups in total ID 000 to 999 and 7 alphanumeric characters can be set With this ID t...

Page 6: ...s alphanumeric Input Output Non voltage relay output 1a RS232C output RS232C input Power Source DC1 5V AAA alkaline x 1 AC100V 240V 47 63Hz 0 3A DC9V Alkaline x 1 Antenna Chip antenna Dipole antenna D...

Page 7: ...ss it for 1 sec to move to setting mode for checking or changing the group judgment code ID Press it for 2 sec to move to double tightening judgment angle setting mode Press it shortly to return to st...

Page 8: ...ll be judged as NG The angle setting can be changed at setting mode The initial setting angle is set at 999 for the double tightening judgment angle Be sure to set it according to the tightening work...

Page 9: ...at the set torque beyond double tightening judgment angle transmitter sends a tightening completion signal to receiver In case the angle is less than judgment angle and double tightening NG signal is...

Page 10: ...replacement 3 Communication check will be conducted after releasing the TEST switch and completed battery level check consecutively Power on the receiver that you are going to conduct communication ch...

Page 11: ...ibration are given during angle checking the LED keeps flashing in red In above case on off the power by remove and insert the battery and restart from the beginning 4 At the settin mode the LED keeps...

Page 12: ...t on Red blinking Blue blinking 1 sec 1 sec Double tightening judgment error Gyro sensor zero correction error Micro switch error The wrench detected double tightening because the tightening rotated a...

Page 13: ...he setting sofware to your PC System requirements a OS Windows 7 or later version b Microsoft NET Framework 4 0 or later version If Microsoft NET Framework4 0 or higher is not installed on your PC ref...

Page 14: ...Detection 4 Click Install Depending on OS system the message Do you want to allow the following program from an unknown publisher to make changes to this computer is displayed Click the Install to pro...

Page 15: ...g Detection 15 Trademarks Microsoft and Windows are registered trademarks of the Microsoft Corporation 6 When installation has been completed a shortcut icon of Pokayoke Tool Parameter etting Software...

Page 16: ...t a time If multiple transmitters and receivers are set to the setting mode at the same time they cannot be set correctly PC SB FH2 RS232C Straight Cable 2 Press SET switch on the T FHW transmitter fo...

Page 17: ...rench with Double Tightening Detection 17 4 If it is not connected automatically make sure that the setting box is power on RS232C cable has been connecting firmly and T FHW is in the setting mode and...

Page 18: ...18 Radio Frequency Torque Wrench with Double Tightening Detection 5 When Connected appears on the screen select a tab of setting items...

Page 19: ...when simultaneous transmission is not performed 1 3 digit ID with identification factory setting 2 7 digit alphanumeric characters with identification 3 3 digit ID 7 digit alphanumeric characters wit...

Page 20: ...g has been occured Available when double tightening NG signal setting is ON By setting the double tightening NG ID to the surplus relay output ports of a receiver it is available to send a NG relay si...

Page 21: ...ing items and click Send the updated settings will be sent to T FHW via SB FH2 wirelessly Press Get and receive setting to confirm the settings have been changed 8 Setting has been completed Press SET...

Page 22: ...to the antenna for the receiver move the receiver to a different place There is a shield between the transmitter and the receiver Move the shield or the receiver to a different place Radio wave enviro...

Page 23: ...86 208 218 291 349 5 445 660 Dimensions m L d3 m n d 193 10 19 9 2 15 214 12 25 5 11 2 20 217 15 290 28 12 2 21 7 348 5 429 19 35 15 27 2 627 22 D Weight kg 29 62 0 32 34 83 5 93 5 0 46 147 5 0 65 169...

Page 24: ...ohnichi com TOHNICHI AMERICA CORP TEL 1 847 947 8560 FAX 1 847 947 8572 1303 Barclay Blvd Buffalo Grove IL 60089 USA E mail inquiry tohnichi com Website http tohnichi com TOHNICHI SHANGHAI MFG CO LTD...

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