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TOHATSU M 15D2, Owner'S Manual

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TOHATSU M 15D2 Owner'S Manual Download Page 76

O W N E R’ S

 

M A N U A L

5-4, Azusawa 3-Chome, Itabashi-Ku
Tokyo 174-0051, Japan
Tel: +81-3-3966-3117  Fax: +81-3-3966-0090

www.tohatsu.com

M 9.9D

2

M 15D

2

M 18E

2

Summary of Contents for M 15D2

Page 1: ...O W N E R S M A N U A L Original instructions M 9 9D2 M 18E2 OB No 003 11049 FAK1 M 15D2...

Page 2: ...ONS IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE Copyright 2019 Tohatsu Corporation All rights reserved No part of this manual may be r...

Page 3: ...uthorized TOHATSU service shop or dealer All information in this manual is based on the latest product information available at the time of approval for printing Tohatsu Corporation reserves the right...

Page 4: ...ponsible person Name Title Date and place of issue ENON00937 0 Note For CE marked model The Outboard engine is intended to install on non recreational craft within the European Union because it has no...

Page 5: ...ion to such information to ensure safe operation of the outboard motor at all times ENOW00001 0 Failure to observe will result in severe personal injury or death and possibly property damage ENOW00002...

Page 6: ......

Page 7: ...the engine 40 6 Steering 42 7 Trim angle 42 8 Tilt up and down 44 8 REMOVING AND CARRYING THE OUTBOARD MOTOR 47 1 Removing the outboard motor 47 2 Carrying the outboard motor 47 3 Trailering 48 9 ADJU...

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Page 9: ...L LOCATIONS 5 INSTALLATION 6 PRE OPERATING PREPARATIONS 7 ENGINE OPERATION 8 REMOVING AND CARRYING THE OUTBOARD MOTOR 9 ADJUSTMENT 10 INSPECTION AND MAINTENANCE 11 TROUBLESHOOTING 12 TOOL KIT AND SPAR...

Page 10: ...ANY SOLID DEVICE RIGIDLY ATTACHED TO A BOAT OR GEAR HOUSING ENOM0008 A EMERGENCY STOP SWITCH The Emergency Stop Switch will stall the outboard motor when the stop switch lanyard is pulled off This st...

Page 11: ...e operation Please comply with all instructions concerning lubrication and maintenance You should take the engine to an authorized dealer or service shop for periodic inspection at the prescribed inte...

Page 12: ...wer Tilt Gas assisted tilt Manual tilt z z z z z M 18 E 2 M F L Model description Horse power Product generation Minor change Starter system Steering system Shaft length M X Two stroke F Four stroke D...

Page 13: ...l Gear min 1 rpm 950 Engine Type 2 Stroke Number of Cylinders 2 Bore x Stroke mm in 55 x 52 2 17 x 2 05 Piston Displacement cm3 Cu in 247 15 07 Exhaust System Through hub exhaust Cooling System Forced...

Page 14: ...utral Gear min 1 rpm 950 Engine Type 2 Stroke Number of Cylinders 2 Bore x Stroke mm in 60 x 52 2 36 x 2 05 Piston Displacement cm3 Cu in 294 17 94 Exhaust System Through hub exhaust Cooling System Fo...

Page 15: ...ater Check Port 6 Drive Shaft Housing 7 Anti Ventilation Plate 8 Anode Trim Tab 9 Sub Water Inlet 10 Propeller 11 Starter Handle 12 Shift Lever 13 Throttle Grip 14 Throttle Friction Screw 15 Clamp Scr...

Page 16: ...t 6 Drive Shaft Housing 7 Anti Ventilation Plate 8 Anode Trim Tab 9 Sub Water Inlet 10 Propeller 11 Starter Handle 12 Shift Lever 13 Throttle Grip 14 Throttle Friction Screw 15 Clamp Screw 16 Clamp Br...

Page 17: ...r 5 Cooling Water Check Port 6 Drive Shaft Housing 7 Anti Ventilation Plate 8 Anode Trim Tab 9 Sub Water Inlet 10 Propeller 11 Starter Handle 12 Shift Lever 13 Clamp Screw 14 Clamp Bracket 15 Thrust R...

Page 18: ...22 0 Remote control box Fuel tank 1 Control Lever 2 Neutral Lock Arm 3 Free Throttle Lever 4 Main Switch 5 Stop Switch 6 Stop Switch Lock 7 Stop Switch Lanyard 8 Fuel Gauge 9 Air Vent Screw 10 Fuel Ta...

Page 19: ...19 4 LABEL LOCATIONS ENOM00019 A Warning label locations 1 3 4 8 9 7 6 2 5 ENOF01703 3...

Page 20: ...g regarding high temperature high voltage rotating object For RC model 5 Warning label regarding stop switch lanyard 6 Warning regarding gasoline 7 Warning regarding gasoline See page 25 8 Warning reg...

Page 21: ...within the European Union because it has not been confirmed compliance with requirement of Directive 2013 53 EU Serial number label locations Description of serial number year code Last two digits of...

Page 22: ...resulting in lost of control and or serious personal injury Be sure that fasteners are tightened to the specified torque 30 Nm 3 0 kgf 13 ft lb Check the fasteners for tightness from time to time z Be...

Page 23: ...e conditions or underwater accessories can cause water spray possi bly reaching the engine through an open ing of the bottom cowling during cruising Exposing the engine to such conditions for extended...

Page 24: ...mote control cable length ENOW00100 A Be careful not to loop the remote control cables to a diameter of 406 mm 16 in or less Otherwise it affects the service life of the cable Measure the distance fro...

Page 25: ...n the gaso line can absorb moisture from the air resulting in a separation of the water ethanol from the gasoline in the fuel tank These may cause increased z Corrosion of metal parts z Deterioration...

Page 26: ...ore refueling z Be sure to remove the static electricity charged in your body before refueling z The sparks due to static electricity may cause explosion of flammable gasoline z Stop the engine and do...

Page 27: ...soline is 50 1 50 parts gasoline and one part oil Mix well by hand The mixing ratio during break in running is 25 1 Mixing Ratio ENOM01003 0 Engine oil gasoline mixing procedure ENOW00937 0 z Do not u...

Page 28: ...he tank to mix engine oil and gasoline well and even When fuel tank built in the boat is used for operation of outboard motor s 1 Prepare separate fuel container for pre mixing 2 Pour engine oil into...

Page 29: ...ys attempt to stay on the windward side of emission ENOW00023 0 Operating the outboard motor without break in can shorten service life of the product If any abnormality is experienced during the break...

Page 30: ...p is loosened by using another procedure when internal pressure of fuel tank is raised by heat from sources such as sun light 1 Full open the air vent screw on the fuel tank cap 1 Air vent screw 2 Fue...

Page 31: ...engine immediately if cooling water check port is not discharging water and check if cooling water intake is blocked Operating engine could lead to overheating potentially leading to engine damage Con...

Page 32: ...TART position 3 Fully closed 4 Fully opened 4 Pull the choke knob fully 1 Choke knob For manual starter type 4 Pull the starter handle slowly until you feel engagement keep pulling till you feel less...

Page 33: ...b fully after engine has started 6 Check the cooling water from cooling water check port 1 Cooling water check port 2 Idle port Side mount RC type 1 Be sure to install the stop switch and attach the s...

Page 34: ...ater check port 2 Idle port ENOM00042 C Emergency starting ENOW00099 A When the emergency starter rope is used for starting engine z Start in gear protection does not work Be sure to shift is at neutr...

Page 35: ...nd attach socket wrench that is included in the tool kit ENOW00860 0 Be sure to keep the harness away from the rotation parts 6 Be sure to install the stop switch lock to the stop switch and attach th...

Page 36: ...check that cooling water is com ing out of the cooling water check port during warm up Warm the engine at low engine speeds for about 3 minutes above 5 C 41 F 5 minutes at 2000 min 1 rpm above 5 C 41...

Page 37: ...n device or arm and keep it attached during cruising z Do not attach the tether to a part of clothing that can be torn easily when pulled z Arrange the tether so that will not be caught by any object...

Page 38: ...ay occur ENOM00890 A Tiller handle type ENOW00865 A Do not force to shift when the throttle grip is not in the fully closed position otherwise steering system and or shifting mechanism may be damaged...

Page 39: ...rse R 4 Fully open Forward 5 Fully open Reverse 6 Free throttle lever 7 Control lever 8 Lock button Forward 1 Quickly push the control lever to the Forward F position 32 where the gear is connected wh...

Page 40: ...trol It can also cause loss of boat speed possibly leading the crew s and or objects on the boat to be thrown forward due to inertial force Tiller handle type 1 Turn the throttle grip to the slow posi...

Page 41: ...el tank cap z Disconnect the fuel connector of the engine and the fuel tank z Disconnect the battery cord after each use Emergency engine stopping Remove stop switch lock to stop the engine 1 Stop swi...

Page 42: ...n between out board motor body and clamp bracket when adjusting trim angle to prevent injury in case the outboard motor body falls z Unsuitable trim position can cause loss of control of boat When tes...

Page 43: ...ontal during operation 1 Perpendicular to the water surface ENOM00053 0 Improper trim angle bow rises too high Set the thrust rod lower if the bow of the boat rises above horizontal ENOM00054 0 Improp...

Page 44: ...hen tilting up outboard motor with fuel joint for over a few minutes be sure to dis connect fuel hose or fuel may leak poten tially catching fire ENOW00057 0 Do not tilt up outboard motor while engine...

Page 45: ...While in shallow water drive position do not operate the outboard motor in Reverse Operate the outboard motor at slow speed and keep the cooling water intake sub merged ENOW00054 0 Do not overtilt out...

Page 46: ...Tilt down position 2 Return to normal running position Put the reverse lock lever in the tilt down position slightly lift up the out board motor and then put it down 1 Reverse lock lever 2 Tilt up po...

Page 47: ...ous injury or death ENOW00065 0 Close air vent screw of fuel tank before car rying or storing outboard motor and fuel tank or fuel may leak potentially catching fire ENOW00066 A z Do not give a shock...

Page 48: ...uel cock before carrying or storing outboard motor and fuel tank or fuel may leak poten tially catching fire ENOW00071 0 The tilt support device supplied on your out board motor is not intended for to...

Page 49: ...d clearance should be provided sufficiently 2 Transom saver bar ENOW00067 0 Do not go under outboard motor tilted up even if it is supported by support bar or accidental fall of outboard motor could l...

Page 50: ...e throttle adjustment screw or it could result in difficulty of move ment resulting in the loss of control causing an accident and could lead to severe injury Friction adjustment of the throttle grip...

Page 51: ...sonal injury ENOW00075 0 Inappropriate adjustment of trim tab could cause steering difficulty After installing or readjusting trim tab check if steering fiction is even If straight line cruising can n...

Page 52: ...and mainte nance procedures described in this sec tion z The maintenance intervals shown in the checklist apply to an outboard motor in normal use If you use your outboard motor under severe conditio...

Page 53: ...and magneto work normally when turning the throttle grip and check links for looseness Replace 1 Correct 1 Recoil Starter Check ropes for wear and chafing Check the ratchet for engagement Replace 1 C...

Page 54: ...ior and cooling water passage after every cruising or before storing outboard motor for long time Before flushing remove the propeller and the forward thrust holder ENOM00085 D Flushing attachment ENO...

Page 55: ...anti ventilation plate And be sure to remove the propeller when starting the engine in the test tank See page 60 1 Test tank 2 Water 3 Over 10 cm 4 in ENOM00950 0 Fuse replacement For electrical star...

Page 56: ...and disconnect the battery cable from the battery nega tive terminal 2 Remove the engine cover 3 Remove the fuse box lid 4 Remove the fuse and check it If the fuse is blown replace it with a fuse of t...

Page 57: ...l System Carburetor 1 z Strip clean and adjust Adjust idling Fuel filter z z z Check and clean or Replace Piping Hose z z z Check and Replace Fuel tank z z Clean Ignition Spark plugs z z Check gaps Re...

Page 58: ...egularly for leakage z Contact authorized dealer for fuel system services Services by unqualified person could lead to engine damage Water or dirt in the fuel filter and tank will cause engine perform...

Page 59: ...injury z Do not go under outboard motor tilted up and locked or accidental fall of outboard motor could lead to severe personal injury ENON00934 0 Note Please dispose of used oil in a manner that is c...

Page 60: ...0 Note Use genuine gear oil or the recommended one API GL 5 SAE 80 to 90 Required volume approx 360 mL 11 8 fl Oz ENOM00086 A Propeller replacement ENOW00084 0 z Do not begin propeller removal and ins...

Page 61: ...eller nut 5 Split pin 6 Tighten the propeller nut to specified torque and align one of grooves to propeller shaft hole Propeller nut torque 25 Nm 18 ft lb 2 5kgf m 7 Install a new split pin into the n...

Page 62: ...eler gauge The gap should be 0 9 1 0 mm 0 035 0 039 inches If the gap is different replace the spark plug with a new one Use spark plug NGK B7HS 10 or BR7HS 10 1 Electrode 2 Spark gap 0 9 1 0 mm 0 035...

Page 63: ...lytic corrosion Anode is located on the gear case cylinder etc When the anode is eroded more than 1 3 of original size replace it ENON00029 0 Notes z Never grease or paint the anode z At each inspecti...

Page 64: ...INSPECTION AND MAINTENANCE 64 10 ENOM00960 0 Grease point Apply water proof grease to the parts shown below ENOF01737 0...

Page 65: ...em thoroughly with fresh water Drain the water completely Wipe off any surface water with an oily rag 2 Remove the fuel hose from the out board motor 3 Drain all fuel from the fuel hoses fuel pump fue...

Page 66: ...e fuel tank with fresh oil and fuel If the fuel tank is only partially filled air in the tank can cause the fuel to deteriorate during storage 1 Before adding fuel stabilizer additive drain the carbur...

Page 67: ...ve the outboard motor until all fuel has been drained 6 When thoroughly drained retighten the drain screw securely 7 Check the drained fuel for the pres ence of contaminants If it is present check the...

Page 68: ...at the slowest speed 9 Run the engine for 10 minutes at half throttle The oil used for storage inside the engine will be circulated out to assure optimum performance ENOM00105 D ENOW00098 0 Do not at...

Page 69: ...low and consult a dealer as soon as possible 1 Stop the engine immediately 2 Check the control system gear case boat transom etc 3 Return to the nearest harbor slowly and carefully 4 Consult a dealer...

Page 70: ...vent on fuel tank z z z z z z z Clogged fuel filter fuel pump or carburetor z z z z z Use of improper engine oil z z z z z Use of improper gasoline z z z z z z Excessive oil in mixture z Shortage of...

Page 71: ...z z z z Incorrect propeller selection z z z z z z Damaged and bent propeller z z z z Improper thrust rod position z z z z z Unbalanced load on boat z z z z z Transom too high or too low Engine failing...

Page 72: ...ty Remark Servicing Tools Tool Bag Pliers Socket Wrench Socket Wrench Socket Wrench Handle Screwdriver Phillips type and flat head 1 1 1 1 1 1 10 x 13 mm 21 mm Adapter type Spare Parts Rope Spare stop...

Page 73: ...selected so that the engine rpm measured at wide open throttle while cruising is within the recommended range 9 9D2 4 500 to 5 300 min 1 rpm 15D2 18E2 5 200 to 5 800 min 1 rpm Mark Propeller Size Dia...

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Page 76: ...O W N E R S M A N U A L 5 4 Azusawa 3 Chome Itabashi Ku Tokyo 174 0051 Japan Tel 81 3 3966 3117 Fax 81 3 3966 0090 www tohatsu com M 9 9D2 M 15D2 M 18E2...

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