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TOHATSU F5D LPG, Owner'S Manual

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TOHATSU F5D LPG Owner'S Manual Download Page 9

9

1. GENERAL SAFETY INFORMATION

2. SPECIFICATIONS

3. PARTS NAME

4. LABEL LOCATIONS

5. INSTALLATION

6. PRE-OPERATING PREPARATIONS

7. ENGINE OPERATION

8. REMOVING AND CARRYING THE OUTBOARD 

MOTOR

9. ADJUSTMENT

10. INSPECTION AND MAINTENANCE

11. TROUBLESHOOTING

12. TOOL KIT AND SPARE PARTS

13. PROPELLER TABLE

14. EMISSION CONTROL SYSTEM INFORMATION

INDEX

2

3

4

5

6

7

8

9

10

11

12

13

14

1

Summary of Contents for F5D LPG

Page 1: ...O W N E R S M A N U A L AAAA MFS 5D LPG OB No 003 11158 0BX...

Page 2: ...l rights reserved No part of this manual may be reproduced or transmitted in any from or by any means without the express written permission of Tohatsu Corporation This product can expose you to chemi...

Page 3: ...without notice and without incurring any obligation Please always keep this manual together with the outboard motor as a reference to everyone who uses the outboard motor If the outboard motor is res...

Page 4: ...the outboard motor s serial number indicated both on the bracket and on the cylinder block The serial number will be needed when ordering parts and when making technical or warranty inquiries Serial N...

Page 5: ...ion to such information to ensure safe operation of the outboard motor at all times ENOW00001 0 Failure to observe will result in severe personal injury or death and possibly property damage ENOW00002...

Page 6: ......

Page 7: ...g the engine 29 3 Warming up the engine 32 4 Forward reverse and acceleration 33 5 Stopping the engine 34 6 Steering 36 7 Trim angle 36 8 Tilt up and down 37 9 Shallow water operation 38 8 REMOVING AN...

Page 8: ...12 TOOL KIT AND SPARE PARTS 65 13 PROPELLER TABLE 66 14 EMISSION CONTROL SYSTEM INFORMATION 66...

Page 9: ...LLATION 6 PRE OPERATING PREPARATIONS 7 ENGINE OPERATION 8 REMOVING AND CARRYING THE OUTBOARD MOTOR 9 ADJUSTMENT 10 INSPECTION AND MAINTENANCE 11 TROUBLESHOOTING 12 TOOL KIT AND SPARE PARTS 13 PROPELLE...

Page 10: ...stop switch The stop switch lanyard is the coiled red cord with the stop switch lock on one end and a metal clip on the other end With attaching the stop switch lanyard to the operator s body part or...

Page 11: ...afe operation Please comply with all instructions concerning lubrication and maintenance You should take the engine to an authorized dealer or service shop for periodic inspection at the prescribed in...

Page 12: ...ODEL NAME EXAMPLE F 5 DLPGL F5D LPG Model F5D LPG F5D LPG SP 2 Type MF MF Transom heights S z L z UL z Tiller Handle z z Remote Control 1 z z Manual tilt z z F 5 D LPG L Model description Horse power...

Page 13: ...m 5D 5000 6000 Idle Speed in Forward Gear min 1 rpm 1100 Idle Speed in Neutral Gear min 1 rpm 1300 Engine Type 4 Stroke Number of Cylinder 1 Bore Stroke mm in 59 45 2 30 1 75 Piston Displacement mL Cu...

Page 14: ...6 Steering Adjustment Screw 7 Anode 8 Anti Ventilation Plate 9 Propeller 10 Oil Plug Lower Fill 11 Water Inlet 12 Oil Plug Upper Level 13 Thrust Rod 14 Clamp Bracket 15 Clamp Screw 16 Throttle Grip 17...

Page 15: ...15 4 LABEL LOCATIONS ENOM00019 A Warning label locations 1 2 3 4 6 5 ENOF01503 B1...

Page 16: ...ng oil pressure See page 26 3 Warning regarding stop switch See page 34 4 Warning regarding high temperature 5 1 Warning regarding high temperature 5 2 Warning regarding rotating object 5 3 Warning re...

Page 17: ...manent evi dence of EPA certification Emissions Warranty Coverage WARRANTY INFORMATION Four Stroke Outboard Limited Warranty Canadian and California residents who have purchased an outboard motor from...

Page 18: ...ws can lead to the release or displacement of the outboard motor possibly resulting in lost of control and or serious personal injury Be sure that clamp screws are tightened securely Check the clamp s...

Page 19: ...screws sufficiency otherwise falling down of outboard could be happened ENOM00831 0 Mounting the outboard motor 1 Set the outboard motor to appropri ate position 2 Tighten the clamp screws by turning...

Page 20: ...h your skin or poison ous if swallowed Keep battery and electrolyte away from reach of children When handling the battery be sure to z Read all warnings shown on the battery case z Prevent electrolyte...

Page 21: ...r details The battery should be purchased sepa rately and is not supplied with the out board motor 1 Connect the battery cable to the leads that come from the bottom cowl 2 Place the battery box in a...

Page 22: ...s is heavier than air and may settle in low places while dissipating z Contact with the liquid contents of the cylinder will cause freeze burns to the skin z Do not allow children to tamper or play wi...

Page 23: ...the engine to the proper level before starting engine 1 Place the engine in a vertical posi tion 2 Remove the top cowl and the oil filler cap dipstick 3 Fill the engine through filler port with recom...

Page 24: ...TING PREPARATIONS 24 6 ENOW0002A A Use of engine oils that do not meet these requirements will result in reduced engine life and other engine problems Engine oil volume Approximately 450 mL 0 48 US qt...

Page 25: ...peration of the outboard motor z Keep peripheral area well ventilated z Always attempt to stay on the windward side of emission ENOW00023 1 Operating the outboard motor without break in can shorten se...

Page 26: ...mal condition of fault the warning lamp LED will be ON See next page for conditions which will lead to an abnormal condition or fault ENOM00040 D Location of warning lamp Warning lamp LED Tiller handl...

Page 27: ...on of faults Remedy Lamp LED ESG On for several sec Normal system test when start up ON Engine speed exceeds maximum allowable RPM 1 ON Low oil pressure 1 2 Remedy 1 Reduce the throttle to less than h...

Page 28: ...Check the special gas hose connector and connection points on the engine to make sure that they are not contaminated with dirt mud moisture or any other foreign matter or otherwise damaged and then ma...

Page 29: ...top cowl must be installed while the engine running except in an emergency If the top cowl is not installed correctly water splash can damage the engine ENOW00036 A When the engine is started in the...

Page 30: ...neutral shift In gear starting of engine will move the boat immediately potentially leading to falling down or causing passenger s to be thrown overboard Tiller handle type 1 Be sure to install the st...

Page 31: ...ENOM00042 A Emergency starting ENOW00099 A When the emergency starter rope is used for starting engine z Start in gear protection does not work Be sure to shift is at neutral position Other wise the...

Page 32: ...h lock to the stop switch and attach the stop switch lanyard securely to the operator or to the operator s PFD Personal Flotation Device 7 Set the control lever in the Neutral position 8 Pull the star...

Page 33: ...pulled z Be careful not to pull the tether acciden tally during cruising Unintentional stop of engine can cause loss of control of out board motor Rapid loss of engine power can lead to falling down o...

Page 34: ...stem and or shifting mechanism may be damaged 1 Shift lever Forward 1 Turn the throttle grip to reduce engine speed 2 When the engine reaches trolling or idling speed quickly pull the shift lever to t...

Page 35: ...e fuel connector of the engine and the fuel tank z Disconnect the battery cord after each use Emergency engine stopping Remove stop switch lock to stop the engine 1 Hock 2 Stop switch lock 3 Stop swit...

Page 36: ...lead to unsta ble boat operation potentially causing the steering difficulty that leads to accident during cruising z Do not cruise at high speed if improper trim position is suspected Stop the boat...

Page 37: ...up the outboard motor 4 Remove the thrust rod as shown pic ture 1 Push in 2 Rise the stopper 3 Pull out 5 Reinstall the thrust rod in the desired position securely 6 Gentry tilt down the outboard mot...

Page 38: ...n from inside the engine ENOM00423 0 Tilt up With the shift lever in Forward fully tilt the motor up toward you by holding the tilt handle provided at the rear of the top cowl Then slightly lower the...

Page 39: ...hen driving shallow water or air may be sucked through water inlet potentially leading to engine overheating 1 Water inlet Manual tilt type Shallow water running position 1 With the shift lever in For...

Page 40: ...n ENOM00071 A ENOW00933 0 Be sure to disconnect fuel connector except when operating engine Fuel leakage is a fire or explosion hazard which can cause serious injury or death ENOW00952 0 z When transp...

Page 41: ...ume the remaining fuel in the fuel sys tem completely When laying down the outboard motor place front side star board side or port side down on a cush ion or any softer surface shown below ENON00941 0...

Page 42: ...or boat etc If trailering with outboard motor fully down is not available the gear case skeg is too close to the road in a vertical position fix the outboard motor securely using a device like a trans...

Page 43: ...ivel bracket ENOM00544 0 Steering friction can be adjusted in accordance with your preference by turning the steering friction adjustment screw 1 Steering friction adjustment screw 2 Lighter 3 Heavier...

Page 44: ...and mainte nance procedures described in this sec tion z The maintenance intervals shown in the checklist apply to an outboard motor in normal use If you use your outboard motor under severe conditio...

Page 45: ...oose connections and damage Correct or replace Check the spark plugs for dirt wear and carbon build up Clean or replace Throttle System Check mixer linkage is working normally when turning the throttl...

Page 46: ...ng ENOW00079 A z Do not add engine oil of brand and grade other than existing one In case engine oil of other brand or grade is added drain all oil and ask dealer for treatment z In case other than en...

Page 47: ...h water to remove salt chemicals or mud And flush cooling water passage after every cruising or before storing outboard motor for long time Before flushing remove the propel ler and the forward thrust...

Page 48: ...tank See page 54 Run the engine only at idling 1 Test tank 2 Water 3 Over 10 cm 4 in ENOM00950 0 Fuse replacement for SP type ENOW00923 0 Before replacing a fuse disconnect the bat tery cable from the...

Page 49: ...TENANCE 49 10 4 Remove the fuse and check it If the fuse is blown replace it with a fuse of the same specified rating The out board motor is supplied with spare fuses in the spare fuse holder 1 Blown...

Page 50: ...cessary Ignition System Spark plug z Check and clean Gap 0 8 0 9 mm 0 031 0 035 in Spark plug cap High tension cord Check Replace if necessary Starting System Starter rope z z Check Replace if necessa...

Page 51: ...severely damaged Consult dealer z Wipe off engine oil well immediately if spilled and dispose of it in accordance with local fire prevention and environ ment protection regulations ENOW00090 0 Use of...

Page 52: ...filler cap dipstick 1 Oil filler cap Dipstick 1 Upper limit 2 Lower limit ENON00920 0 Note Use only recommended engine oil See page 23 ENOW00925 0 Wipe off engine oil well immediately if spilled and d...

Page 53: ...e to lock outboard motor if it is tilted up or accidental fall of outboard motor could lead to severe personal injury z Do not go under outboard motor tilted up and locked or accidental fall of outboa...

Page 54: ...hed to the switch and starter key attached or engine could accidentally start leading to serious per sonal injury Disconnect battery cable if possible z The propeller edge is thin and sharp Wear the g...

Page 55: ...losion and or fire z Do not touch spark plugs immediately after stopping engine as they will be hot and could cause severe burns if touched Allow motor to cool down first ENOW00929 0 Use only the reco...

Page 56: ...31 0 035 in 7 Install the spark plug by hand and turn it carefully to avoid cross threading 8 Tighten the spark plug to the speci fied torque ENON00028 0 Note z Spark plug torque 18 0 Nm 13 3 ft lb 1...

Page 57: ...rom electrolytic corrosion Anode is located on the gear case etc When the anode is eroded more than 1 3 of original size replace it ENON00029 0 Notes z Never grease or paint the anode z At each inspec...

Page 58: ...INSPECTION AND MAINTENANCE 58 10 ENOM00960 0 Grease point Apply water proof grease to the parts shown below ENOF01519 1...

Page 59: ...hose from the out board motor 3 Consume remained fuel by turning the engine if the motor is stored 4 Remove the spark plugs and put a teaspoon of engine oil or spray stor age oil into the combustion c...

Page 60: ...flames such as burners or welding equipment z Place the battery away from fuel tank Accidental sparks of battery may cause explosion of gasoline 1 Disconnect the battery cables and be sure to remove t...

Page 61: ...the engine oil drain screw and completely drain water and oil from the engine 3 Remove the spark plugs and com pletely drain the water from the engine by pulling recoil starter several times Replace o...

Page 62: ...er as soon as possible 1 Stop the engine immediately 2 Check the control system gear case boat transom etc 3 Return to the nearest harbor slowly and carefully 4 Consult a dealer check the outboard mot...

Page 63: ...z z z Air entering fuel line z z z z z z z Deformed or damaged fuel hose z z z z z z z Leaking of fuel system z Closed LPG tank valve z z z z z z z Clogged regulator or mixer z z z z z Use of improper...

Page 64: ...g water flow clogged or defective pump z z z Faulty thermostat z z z z Damage of anti ventilation plate z z z z z Incorrect propeller selection z z z z z z Damaged or bent propeller z z z z Improper t...

Page 65: ...ark Service tools Tool bag 1 Pliers 1 Socket wrench 1 10 13 mm Socket wrench 1 16 mm Socket wrench handle 1 Screwdrivers 1 Cross and straight point Screwdriver handle 1 Spare parts Emergency starter r...

Page 66: ...pen throttle while cruising is within the recommended range 5 5000 6000 min 1 rpm S Short shaft L Long shaft UL Extra long shaft SP model Propeller Mark Propeller Size Diameter pitch Standard propelle...

Page 67: ...e United States and California and Environment Canada EPA California and Canadian regulations require all manufacturers to provide writ ten instructions that describe the opera tion and maintenance of...

Page 68: ...inal parts thus guaranteeing uninterrupted high performance of your outboard motor The use of replacement parts other than Tohatsu Genuine parts could jeopardize the effectiveness of the emission cont...

Page 69: ...ndards have 20 lower emissions than One Star Low Emission engines ENOM01011 0 Three Stars Ultra Low Emission The three star label identifies engines that meet the Air Resources Board s Per sonal Water...

Page 70: ...O W N E R S M A N U A L 5 4 Azusawa 3 Chome Itabashi Ku Tokyo 174 0051 Japan Tel 81 3 3966 3117 Fax 81 3 3966 0090 www tohatsu com MFS 5D LPG...

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