TOHATSU BFT200A Owner'S Manual Download Page 119

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117

CONSUMER INFORMATION

EMISSION CONTROL SYSTEM WARRANTY PARTS:

SYSTEMS COVERED

BY THIS WARRANTY:

PARTS DESCRIPTION:

Fuel Metering

Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressure regulator,

Throttle position sensor, Intake air temperature sensor, Engine temperature sensor,

Manifold absolute pressure sensor, Idle air control valve, Barometric pressure sensor,

Fuel line solenoid valve, Intake manifold, Intake valves,

and Oxygen sensor or Air fuel ratio sensor

Evaporative

Portable fuel tank, Fuel cap, Fuel hoses, Primer bulb, Fuel hose joint

Air Induction

Air intake duct, Vapor separator, Intake manifold tuning valve (Intake air bypass control valve)

Ignition

Flywheel magneto, Ignition pulse generator, Ignition coil assembly, Ignition control module,

Engine control module, Crankshaft position sensor, Spark plug cap, Spark plug*,

Knock sensor, and Camshaft position sensor

Lubrication system

Oil pump and internal parts

Crankcase Emission Control

Crankcase breather tube, Positive crankcase ventilation valve, Oil filler cap

Exhaust

Exhaust manifold and Exhaust valves

Valve Control System

Rocker arm oil control valve

Miscellaneous Parts

Tubing, fittings, seals, gaskets, and clamps associated with these listed systems.

* Covered up to the first required replacement only. See the

Maintenance Schedule

in the owner’s manual.

31ZY2T000.book 117 ページ２０１３年１０月１６日　水曜日　午前１１時４０分

Summary of Contents for BFT200A

Page 1: ...NER S MANUAL 000 00000 0 Printed in Japan 31ZY2T00 00X31 ZY2 T000 BFT 200A 225A TOHATSU CORPORATION Address 5 4 AZUSAWA 3 CHOME ITABASHI KU TOKYO 174 0051 Phone 81 3 3966 3117 FAX 81 3 3966 2951 URL w...

Page 2: ...ere in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any...

Page 3: ...ou will find information preceded by a symbol That information is intended to help you avoid damage to your outboard motor other property or the environment We suggest you read the warranty policy to...

Page 4: ...t use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the outboard motor Safety Messages preceded by a safety alert symbol and one of...

Page 5: ...nel Mount Type Ignition Switch 19 Emergency Stop Switch Clip and Emergency Stop Switch 20 Gearshift Throttle Control Lever 21 Fast Idle Button 22 Top Mount Type Ignition Switch 23 Emergency Stop Switc...

Page 6: ...D MOTOR READY TO GO 34 OPERATION 36 SAFE OPERATING PRECAUTIONS 36 BREAK IN PROCEDURE 36 FUEL PRIMING 37 INFREQUENT OR OCCASIONAL USE 37 STARTING THE ENGINE 38 Side Mount Type 38 Panel Mount Type 41 To...

Page 7: ...heck 62 Engine Oil Change 64 Oil Filter Change 65 Engine Oil Recommendations 66 Lubrication Points 67 Spark Plug Service 68 REFUELING 71 FUEL RECOMMENDATIONS 72 Fuel Filter Inspection and Replacement...

Page 8: ...erate 95 Battery Will Not Charge 95 Fuse Replacement 95 OIL PRESSURE INDICATOR TURNS OFF AND ENGINE SPEED IS LIMITED 98 OVERHEAT INDICATOR COMES ON AND ENGINE SPEED IS LIMITED 99 WATER SEPARATOR BUZZE...

Page 9: ...he necessary safeguards to protect people and property Know how to stop the engine quickly in case of emergency Understand the use of all controls Stop the engine immediately if anyone falls overboard...

Page 10: ...refueling tighten the fuel tank cap securely If any fuel is spilled make sure the area is dry before starting the engine Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colorless...

Page 11: ...hown here contains important safety information Please read it carefully This label is considered a permanent part of your outboard motor If the label comes off or becomes hard to read contact an auth...

Page 12: ...A BFT225A Type LA XA XCA LA XA XCA Transom Height Shaft Length 20 0 in 508 mm 25 0 in 635 mm Standard Rotating Propeller Shaft Counterrotating Propeller Shaft Power Trim Tilt TYPE CODE example X C A D...

Page 13: ...NG WATER INTAKE PORT each side PROPELLER EXHAUST PORT WATER OUTLET PORT ANTIVENTILATION PLATE ANODE IDLE PORT POWER TILT SWITCH COOLING SYSTEM INDICATOR TILT LOCK LEVER PRODUCT IDENTIFICATION NUMBER T...

Page 14: ...FEATURES SPARK PLUGS under ignition coil OIL LEVEL DIPSTICK FUEL FILTER inside strainer cup NMEA INTERFACE COUPLER JUNCTION BOX FUSES OIL FILLER CAP WATER SEPARATOR SPARK PLUGS under ignition coil 31...

Page 15: ...MERGENCY STOP SWITCH IGNITION SWITCH FAST IDLE LEVER NEUTRAL RELEASE LEVER INDICATORS Oil pressure Overheat Alternator Malfunction PANEL MOUNT REMOTE CONTROL GEARSHIFT THROTTLE CONTROL LEVER POWER TRI...

Page 16: ...UZZER IGNITION SWITCH POWER TRIM TILT SWITCH LEFT GEARSHIFT THROTTLE CONTROL LEVERS POWER TRIM TILT SWITCH RIGHT DUAL TOP MOUNT REMOTE CONTROL EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH LANYARD...

Page 17: ...15 CONTROLS AND FEATURES Tachometer optional equipment Trim Meter optional equipment 31ZY2T000 book 15...

Page 18: ...n starts the engine The key automatically returns to the ON position when released from the START position The engine will not start unless the gearshift throttle control lever is in the N neutral pos...

Page 19: ...witch clip and emergency stop switch lanyard system stops the engine if the operator falls away from the controls A spare switch clip is stored in a slot in the control housing optional equipment Gear...

Page 20: ...eutral release lever on the underside of the lever handle A friction adjuster near the base of the control lever s adjusts the operating resistance of the control lever s Refer to p 49 Less friction a...

Page 21: ...lows you to increase the idle speed only when the control lever is in the N neutral position Place the fast idle lever in its lowest position to cancel the fast idle and return the control lever to no...

Page 22: ...witch The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run The emergency stop switch lanyard must be attached securely to the operator...

Page 23: ...the N neutral position you must squeeze the neutral release lever on the underside of the lever handle A friction adjuster near the base of the control lever adjusts the operating resistance of the c...

Page 24: ...e idle speed without engaging the drive gears Move the control lever forward or reverse after pushing in the fast idle button to increase the idle speed It is necessary to position the control lever i...

Page 25: ...top Switch Clip and Emergency Stop Switch The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run The emergency stop switch lanyard must b...

Page 26: ...tion adjuster inside the control box adjusts the operating resistance of the control lever s Refer to p 49 Less friction allows easier control lever movement More friction helps to hold a steady throt...

Page 27: ...to increase the idle speed without engaging the drive gears Move the control lever forward or reverse after pushing in the fast idle button to increase the idle speed It is necessary to position the...

Page 28: ...switch with UP and DN down positions for changing the angle of the outboard motor You can use the power trim tilt switch anytime whether the boat is underway stopped or the ignition switch is in the O...

Page 29: ...outboard motor can be tilted manually after opening the manual relief valve This allows the outboard motor to be tilted up or down when no battery is connected Tilt Lock Lever The tilt lock lever is u...

Page 30: ...steer would make the outboard motor tend to turn to one side When the trim tab is correctly adjusted p 60 steering effort is equal in either direction INSTRUMENTS Trim Meter optional equipment The tr...

Page 31: ...power trim tilt controls to achieve the best performance from the boat NMEA Interface Coupler The NMEA2000 interface coupler can provide information regarding engine speed fuel consumption and various...

Page 32: ...dicators will go out after the second beep 4 The ACG indicator will go out after the engine starts 5 The Oil Pressure indicator will light again after the engine starts and will stay lit to indicate t...

Page 33: ...dels are equipped with a buzzer that sounds continuously when the oil pressure indicator turns off Low oil pressure indicates that the engine oil level is low or that there is a problem with the engin...

Page 34: ...erheating may be the result of clogged water intakes Cooling System Indicator Water should flow from the cooling system indicator while the engine is running This shows that water is circulating throu...

Page 35: ...lled Anodes The anodes are made of a sacrificial material that helps to protect the outboard motor from corrosion There are two anodes on the gear case one on the stern bracket and four small anodes i...

Page 36: ...cy stop switch lanyard securely to the operator or to the operator s PFD IS YOUR OUTBOARD MOTOR READY TO GO For your safety and to maximize the service life of your equipment it is very important to t...

Page 37: ...lling the emergency stop switch clip from the emergency stop switch Maintenance Inspection Check the engine oil level p 62 Running the engine with a low oil level can cause engine damage Check to be s...

Page 38: ...best performance and long service life Avoid continuous operation at a steady speed First 15 minutes Run the engine at trolling speed Use the minimum throttle opening necessary to operate the boat at...

Page 39: ...The vapor separator could overflow INFREQUENT OR OCCASIONAL USE If your outboard motor will be used on an infrequent or intermittent basis please refer to the fuel section of the STORAGE chapter p 84...

Page 40: ...is in the emergency stop switch The emergency stop switch clip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating...

Page 41: ...he START position and hold it there until the engine starts When the engine starts release the key allowing it to return to the ON position If the engine fails to start within 5 seconds release the ke...

Page 42: ...eze in areas where the temperature reaches 32 F 0 C or below Cruising at high speed without warming the engine up may cause engine damage During the warm up period check the oil pressure indicator p 3...

Page 43: ...stop switch clip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat Always attach the emergency stop swi...

Page 44: ...seconds at a time will overheat the starter motor and can damage it Turning the ignition switch key to the START position while the engine is running can damage the starter motor and flywheel 5 Before...

Page 45: ...d cooling system indicator p 32 If the indicators show any abnormal condition immediately stop the engine and determine the cause of the problem Refer to TAKING CARE OF UNEXPECTED PROBLEMS on p 90 6 I...

Page 46: ...nyard securely to the operator or to the operator s PFD before starting the engine 2 Set the control lever in the N neutral position The engine will not start if the F forward or R reverse gears are e...

Page 47: ...formance Above 41 F 5 C warm up the engine for 2 or 3 minutes Below 41 F 5 C warm up the engine for at least 10 minutes at 2 000 rpm Push the fast idle button and then move the control lever forward o...

Page 48: ...al position as the engine warms up STOPPING THE ENGINE Emergency Engine Stopping Side Mount Type To stop the engine in an emergency pull the emergency stop switch clip out of the emergency stop switch...

Page 49: ...sition After cruising at full throttle cool down the engine by idling for a few minutes before stopping the engine Side Mount Type N NEUTRAL CONTROL LEVER Panel Mount Type N NEUTRAL CONTROL LEVER N NE...

Page 50: ...witch by pulling the emergency stop switch lanyard p 46 3 When the boat is not in use remove and store the ignition switch key and the emergency stop switch clip and lanyard GEARSHIFT AND THROTTLE OPE...

Page 51: ...r beyond the gear selection range increases engine speed Side Mount Type Top Mount Type Adjust the control lever friction adjuster so the control lever will hold a constant throttle setting while crui...

Page 52: ...urn the engine may overrev activating the rev limiter If engine speed becomes unstable at high speed due to activation of the rev limiter reduce speed and check the trim angle of the outboard motor Tr...

Page 53: ...y to level the boat and improve stability With a tail wind trim the outboard motor up slightly Excessive trim tilt angle during operation can cause propeller ventilation overheating and water pump dam...

Page 54: ...SHALLOW WATER OPERATION When operating in shallow water use the power trim tilt switch p 50 51 to tilt the outboard motor so that the propeller and gear case won t hit the bottom Proceed at low speed...

Page 55: ...switch on the engine pan to tilt the outboard motor up as far as it will go Move the tilt lock lever to the LOCK position and then gently lower the outboard motor until the lever contacts the stern br...

Page 56: ...motor before opening the manual relief valve If the manual relief valve is loosened turned counterclockwise when the outboard motor is tilted up the outboard motor will suddenly tilt down MULTIPLE OUT...

Page 57: ...der unusual conditions consult an authorized TOHATSU dealer for recommendations applicable to your individual needs and use Remember that your authorized TOHATSU dealer knows your outboard motor best...

Page 58: ...from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you...

Page 59: ...ailable if you need them If your tool kit needs replacement it is not available as a kit and each item must be ordered individually 10 mm BOX WRENCH FLAT SCREWDRIVER 19 mm EYE WRENCH GRIP SPARK PLUG W...

Page 60: ...they are crumbling Each use After use First month or 20 hrs Every 6 months or 100 hrs Every year or 200 hrs Every 2 years or 400 hrs Every 6 years or 1 200 hrs Engine oil Check level o Change o o Eng...

Page 61: ...here are signs of leaks cracks or damage Each use After use First month or 20 hrs Every 6 months or 100 hrs Every year or 200 hrs Every 2 years or 400 hrs Every 6 years or 1 200 hrs Water separator Ch...

Page 62: ...either direction If steering effort is unequal loosen the trim tab bolt and adjust the angle of the trim tab Retighten the trim tab bolt securely If less effort is required to make left turns move th...

Page 63: ...ure the valve is closed before operating the outboard motor If the valve is not closed the outboard motor will tilt up when operated in reverse ENGINE COVER REMOVAL AND INSTALLATION Removal 1 Pull the...

Page 64: ...e Oil Level Check Check the engine oil level with the engine stopped and the outboard motor in the vertical position 1 Unlock and remove the engine cover p 61 2 Remove the dipstick and wipe it clean 3...

Page 65: ...itions Operating Method Result Effect Running the engine below 3 000 rpm for more than 30 of the time so the engine does not warm up Water condenses in the engine and mixes with the oil resulting in a...

Page 66: ...hen reinstall the engine oil drain bolt and washer Tighten the drain bolt securely Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the us...

Page 67: ...the rubber seal of the new oil filter with clean engine oil Use only a TOHATSU Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong filter or a non TOHATSU fi...

Page 68: ...ed on page 62 If necessary add oil to bring the oil level to the upper limit mark on the dipstick Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke d...

Page 69: ...tion interval After the first 20 hours or 1 month then every 100 hours or 6 months refer to the MAINTENANCE SCHEDULE on page 58 Apply anticorrosion oil to pivot surfaces where grease cannot penetrate...

Page 70: ...ated objects or dirt replace the spark plug with a new one Use only a wire type feeler gauge to check the spark plug gap if necessary To prevent damaging the iridium coating of the center electrode ne...

Page 71: ...d require replacement 6 Remove the spark plugs with a spark plug wrench and 19 mm eye wrench 7 Inspect the spark plugs Replace them if the electrodes are worn or if the insulators are cracked or chipp...

Page 72: ...g new spark plugs tighten 1 2 turn after the spark plugs seat Loose spark plugs can overheat and damage the engine Overtightening the spark plugs can damage the threads in the cylinder head 11 Install...

Page 73: ...mes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe u...

Page 74: ...nol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from...

Page 75: ...he fuel filter is clogged refer to fuel filter replacement procedure p 74 to remove the filter and clean it Gasoline is highly flammable and explosive You can be burned or seriously injured when handl...

Page 76: ...e drain hose Stop squeezing the priming bulb when gasoline starts to flow Five time may be required to drain the water 4 When the gasoline stops flowing tighten the drain screw and secure the drain ho...

Page 77: ...ith the hose clamps Remove the fuel hose clips used to close the fuel hoses 9 Align the center of the two fuel hoses and the arrow of the suspension strap rib 10 Reinstall the fuel filter assembly to...

Page 78: ...aning 1 Remove the engine cover p 61 2 Remove the plug maintenance cover p 68 3 Remove the cover under the idle port 4 Remove the left under cover by removing the 6 17 mm special bolts No 6 CYLINDER I...

Page 79: ...e hose from the drain valve 10 Remove the suspension strap from the water separator 11 Remove the three screws holding the water separator empty the water or deposits from the inside of the cup 12 Rea...

Page 80: ...ure 15 Prime the engine using the priming bulb p 37 Check for fuel leaks Repair any fuel leaks if necessary If the buzzer sounds or water or sediment accumulation is found in the fuel filter inspect t...

Page 81: ...from corrosion Replace the anodes when they have been reduced to about two thirds of their original size or if they are crumbling Painting or coating the anodes will def eat their purpose and will lea...

Page 82: ...instructions for proper installation 1 Apply marine grade grease to the propeller shaft 2 Install the thrust washer with the grooved side toward the gear case 3 Install the propeller 4 Install the wa...

Page 83: ...the outboard motor Contact your authorized TOHATSU dealer for additional tool information MARINE GREASE THRUST WASHER CASTLE NUT WASHER PROPELLER COTTER PIN Inspect After Operating 1 Stop the engine a...

Page 84: ...trates these components they may be damaged Before applying a corrosion inhibitor cover the AC generator belt and HO2S sensor with a protective material to prevent damage Cleaning Wash the outside of...

Page 85: ...esh water supply and flush the outboard motor for at least 10 minutes 6 After flushing disconnect the garden hose and reconnect the flush port connector 7 Tilt up the outboard motor and move the tilt...

Page 86: ...orage you may need to have the vapor separator and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and vapor separator without causing...

Page 87: ...hose toward the outside of the engine undercase and below the level of the vapor separator drain screw 3 Loosen the vapor separator drain screw by using a commercially available flat tip screwdriver V...

Page 88: ...r to finish draining 6 After draining thoroughly tighten the drain screw securely 7 Clip the drain hose on the head cover 8 Drain the fuel tank into an approved gasoline container Engine Oil 1 Change...

Page 89: ...in storage and disconnected from the hoist install the engine cover p 61 STORAGE PRECAUTIONS Select a well ventilated storage area If possible avoid storage areas with high humidity If storing a cont...

Page 90: ...ard motor from the boat Rest the outboard motor on a cushion of protective material Cover the outboard motor to keep out dust Do not use plastic sheet as a dust cover A nonporous cover will trap moist...

Page 91: ...tor support bar The preferred method is to leave the engine in the normal running position but if there is insufficient road clearance you can tilt the outboard motor using a commercially available ou...

Page 92: ...START Possible Cause Correction Clip not inserted in emergency stop switch Insert clip in emergency stop switch Control lever not in neutral position Shift to neutral Fast idle lever raised side mount...

Page 93: ...el p 71 Fuel hose not primed Squeeze priming bulb p 37 Fuel filter or fuel tank filter clogged Replace fuel filters p 72 Bad fuel outboard motor stored without draining gasoline or refueled with bad g...

Page 94: ...pped Replace spark plugs p 68 Spark plugs wet with fuel flooded engine Dry and reinstall spark plugs Start engine with the throttle open Fuel system malfunction fuel pump failure ignition malfunction...

Page 95: ...de mount type Leave fast idle lever OFF p 39 Fuel hose not primed Squeeze priming bulb p 37 Fuel filter or fuel tank clogged Replace fuel filters p 72 Bad fuel outboard motor stored without draining g...

Page 96: ...rk plugs p 68 Fuel system malfunction fuel pump failure ignition malfunction etc Take outboard motor to an authorized TOHATSU dealer or refer to the service manual Possible Cause Correction Water inta...

Page 97: ...Charge A 150 A ACG fuse protects the alternator circuit If the ACG fuse blows the engine will not charge the battery Refer to ACG Fuse p 97 Fuse Replacement Disconnect the battery cable at the batter...

Page 98: ...e 5 10 A Power tilt relay Warning buzzer Indicator Meter 8 10 A Fuel pump 9 15 A ECU Injector 10 10 A SVS DLC O2 Sensor heater 11 15 A PHC 5 Pull the old fuse out of the clip with the fuse puller supp...

Page 99: ...blow again If fuses continue to blow take the outboard motor to an authorized TOHATSU dealer for inspection and service or refer to the service manual ACG Fuse Replacement 1 Stop the engine 2 Disconn...

Page 100: ...otection system limits engine speed If you are at cruising speed engine speed will decrease automatically The oil pressure indicator is also equipped with a buzzer that sounds when the oil pressure in...

Page 101: ...rotection system remains activated after 30 seconds return to the nearest boat landing and have the outboard motor inspected by an authorized TOHATSU dealer OVERHEAT INDICATOR COMES ON AND ENGINE SPEE...

Page 102: ...he discharge port first then tilt the outboard motor to inspect the water intake screens If clogged clean the water intake screens return the outboard motor to the running position restart the engine...

Page 103: ...3 Change the engine oil and oil filter as described on p 64 66 If there was water in the engine crankcase or if the used engine oil showed signs of water contamination then a second engine oil change...

Page 104: ...ails to start remove the spark plugs and dry them then reinstall the spark plugs and attempt to start the engine again If the engine starts and no mechanical damage is evident continue to run the engi...

Page 105: ...se numbers when ordering parts and when making technical or warranty inquiries The product identification number is stamped on a plate attached on the left side of the stern bracket Product identifica...

Page 106: ...ing will damage the outboard motor s electrical system Battery cable extension Extending the original battery cable will cause the battery voltage to drop due to the increased length of the cable and...

Page 107: ...System The system constantly adjusts the ignition timing reducing the amount of HC CO and NOx produced PGM FI System The PGM FI system uses sequential multiport fuel injection It has three subsystems...

Page 108: ...ack exhaust smoke or high fuel consumption Replacement Parts The emission control systems on your TOHATSU engine were designed built and certified to conform with EPA and California emission regulatio...

Page 109: ...NTENANCE SCHEDULE on p 58 59 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load operation or use in unusual conditions w...

Page 110: ...Star Label means Cleaner Marine Engine The Symbol for Cleaner Marine Engines Cleaner Air and Water for healthier lifestyle and environment Better Fuel Economy burns up to 30 40 percent less gas and oi...

Page 111: ...ndards Engines meeting these standards have 20 lower emissions than One Star Low Emission engines The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Ou...

Page 112: ...ied oil Oil capacity CARB star label ULTRA LOW EMISSION D C output 12 V 60 A Cooling system Water cooling with thermostat Exhaust system Water exhaust Spark plug IZFR6K 11E NGK Fuel pump Low pressure...

Page 113: ...ied oil Oil capacity CARB star label ULTRA LOW EMISSION D C output 12 V 60 A Cooling system Water cooling with thermostat Exhaust system Water exhaust Spark plug IZFR6K 11E NGK Fuel pump Low pressure...

Page 114: ...up Spark plug gap 0 039 0 051 in 1 0 1 3 mm See page 69 Idle speed 650 50 rpm See service manual Valve clearance cold Intake 0 22 0 02 mm Exhaust 0 30 0 02 mm See service manual Other specifications...

Page 115: ...are pleased to explain the emission control system warranty on your 2013 2014 Tohatsu outboard engine In California new outboard engines must be designed built and equipped to meet the state s string...

Page 116: ...ca Corporation recommends that you retain all receipts covering maintenance on your outboard engine but Tohatsu America Corporation cannot deny warranty solely for the lack of receipts or your failure...

Page 117: ...be provided without charge to the owner You may use any replacement part as defined in 1900 b 20 1 in the performance of any maintenance or repairs If a replacement part is used in the repair or main...

Page 118: ...items made in connection with required maintenance service after the items first scheduled replacement as listed in the maintenance section of the product owner s manual such as spark plugs and filter...

Page 119: ...ir intake duct Vapor separator Intake manifold tuning valve Intake air bypass control valve Ignition Flywheel magneto Ignition pulse generator Ignition coil assembly Ignition control module Engine con...

Page 120: ...IFICATION CODES 10 CONTROLS 16 CONTROLS AND FEATURES 10 Cooling System Indicator 32 CRUISING 50 Electric Starter Will Not Operate 95 Emergency Stop Switch Clip and Emergency Stop Switch Panel Mount Ty...

Page 121: ...ype 48 Top Mount Type 48 HARD STARTING OR STALLS AFTER STARTING 93 HOISTING THE OUTBOARD MOTOR 87 Ignition Switch Panel Mount Type 19 Side Mount Type 16 Top Mount Type 23 IMPORTANT SAFETY INFORMATION...

Page 122: ...ORAGE 88 Rev Limiter 33 SAFE OPERATING PRECAUTIONS 36 SAFETY LABEL LOCATION 9 Serial Number Locations 103 SERVICING YOUR OUTBOARD MOTOR 55 SHALLOW WATER OPERATION 52 SPARE EMERGENCY STOP SWITCH CLIP 5...

Page 123: ...MAINTENANCE 55 Tilt Lock Lever 27 TOOL KIT and OWNER S MANUAL 57 TRANSPORTING 89 WITH OUTBOARD MOTOR INSTALLED ON BOAT 89 WITH OUTBOARD MOTOR REMOVED FROM BOAT 89 Trim Meter optional equipment 28 Trim...

Page 124: ...122 MEMO 31ZY2T000 book 122...

Page 125: ...123 MEMO 31ZY2T000 book 123...

Page 126: ...124 MEMO 31ZY2T000 book 124...

Page 128: ...NER S MANUAL 000 00000 0 Printed in Japan 31ZY2T00 00X31 ZY2 T000 BFT 200A 225A TOHATSU CORPORATION Address 5 4 AZUSAWA 3 CHOME ITABASHI KU TOKYO 174 0051 Phone 81 3 3966 3117 FAX 81 3 3966 2951 URL w...

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