TM RACING 250Fi MX, Use And Maintenance Manual

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4 S T R O K E S 4 S T R O K E S 4 S T R O K E S 4 S T R O K E S
4.1 MAINTENANCE SCHEDULE
450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM MAINTENANCE TABLE
EVERY
15 HOURS
EVERY
30 HOURS
(AFTER EVERY
RIDE)
EVERY
45 HOURS
EVERY
135 HOURS
(75 HOURS
OF SPORT USE)
EVERY
YEAR
AFTER
1 HOUR
A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY AND AT A LOWER COST
Check steering bearings and play adjustment
Clean and grease steering bearings and relative sealing elements
Bleed telescopic fork
Clean dust seal
Check seal and operation of fork and shock absorber
Full fork maintenance
Full shock absorber maintenance
Check screw tightness and linkage smoothness of rear suspension
Check frame and swing arm
Check swing arm bearings
Lubricate mobile parts (side stand, levers, etc.) and check their movement
Check chassis screw tightness (fork plates, fork feet, wheel pin screws and nuts, swing arm pin
and shock absorber)
Check wear of chain, junction mesh, pinion, sprocket and guides, chain tension
Lubricate chain
Check fluid level in hydraulic clutch control tank
Replace hydraulic clutch fluid
Check brake fluid level, pad thickness, front and rear brake discs
Replace front and rear brake fluid
Check conditions and seal of brake pipes
Check operation, regulation, smoothness, and free play of front brake lever and rear brake pedal
Check brake system screws tightness
Check wheel hubs, spoke tension and rim centring
Check wheel bearing play
Check tyre conditions and pressure
Check and charge battery
Grease battery connections with grease for contacts
Grease electrical contacts and switches with spray for contacts
Check headlight direction
Check electrical system operation (low beam, high beam, stop, turn signals,
control indicators, horn, safety button/switch)
Check cooling system seal and coolant level
Check conditions and arrangement of rubber pipes without bends
Check conditions and arrangement of bleeder hoses without bends
Check electric fan operation (if installed)
Replace silencer soundproof material
Check exhaust system seal and fastenings
Clean air filter and housing
Check conditions and seal of throttle body coupler and filter housing (450Fi)
Check fuel pressure (450Fi)
Check conditions and seal of carburettor sleeve and filter housing (450F/530F)
Check and clean carburettor (450F/530F)
Check throttle cable play and idle speed adjustment
Check manual decompressor (530F)
Check conditions, smoothness, and arrangement without bends, regulation and lubrication of
control cables
Replace engine oil and cartridge oil filter
Clean oil mesh filter
Clean exhaust screw magnet
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