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172-65457MA-02 (JH7.2R-X) 14 Jul 2015

 

4

 

Checking the Piping 

 

 

Use only under conditions in which no water hammer will occur. The 

impact of water hammer may damage the product, leading to fluid 

discharge, which may cause burns or other injury.

 

CAUTION 

 

Check to make sure that the pipes to be connected to the trap have been installed 
properly. 

1.  Is the pipe diameter suitable? 
2.  Is the piping where the trap is to be installed horizontal? 
3.  Has sufficient space been secured for maintenance? 
4.  Have isolation valves been installed at the inlet and outlet? If the outlet is subject 

to back pressure, has a check valve (TLV-CK) been installed? 

5.  Is the inlet pipe as short as possible, with as few bends as possible, and installed 

so the liquid will flow naturally down into the trap? 

6.  Has the piping work been done correctly, as shown in the figures below? 

 

Requirement 

Correct 

Incorrect 

Install catchpot with the 
proper diameter.   

 

 

Diameter is too small.   

Make sure the flow of 
condensate is not 
obstructed. 

 

 

Diameter is too small and inlet 
protrudes into pipe interior. 

To prevent rust and scale 
from flowing into the trap, the 
inlet pipe should be 
connected 25 – 50 mm (1”–
2”) above the base of the 
T-pipe. 

 

 

Rust and scale flow into the 
trap with the condensate. 

When installing on the blind 
end, make sure the flow of 
condensate is not 
obstructed. 

 

 

Condensate collects in the 
pipe. 

 

 

Summary of Contents for JH7.2R-X

Page 1: ...A 02 JH7 2R X 14 July 2015 Free Float Steam Trap with X element JH7 2R X Copyright 2015 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO...

Page 2: ...s steam trap is also of a revolutionary design featuring an integral air vent that employs a high performance X element The X element is very sensitive to changes in temperature and responds with grea...

Page 3: ...eat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING...

Page 4: ...recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury...

Page 5: ...back pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has th...

Page 6: ...densate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged 3 Hot Air Discharge Should hot air flow into the trap with the steam during normal...

Page 7: ...meplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Nominal Diameter Maximum Differential Pressure Production Lot No Valve No Maximum Operating Tempe...

Page 8: ...he discharge of fluids CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before install...

Page 9: ...flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes...

Page 10: ...s and tighten to the proper torque Drain Plug Gasket Remove the gasket and clean sealing surface Replace with new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disas...

Page 11: ...ult the table of tightening torques and tighten to the proper torque Orifice Plug Gasket Remove the gasket and clean sealing surface Replace with a new gasket coat surfaces with anti seize Orifice Rem...

Page 12: ...Exploded View Drain Plug Gasket Cover Cover Nut Cover Bolt Cover Gasket Screen holder Drain Plug Orifice Body Screen Float Orifice Gasket Orifice Plug Gasket Orifice Plug X element Guide Air Vent Valv...

Page 13: ...gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of...

Page 14: ...maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks...

Page 15: ...oper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or in...

Page 16: ...e valve insert a flat head screwdriver into the slot on the top of the needle valve and Open Valve slowly turn counterclockwise Do not continue turning the needle valve past the point at which the sna...

Page 17: ...MPa Discharge Capacity kg h Differential Pressure kg cm 2 More than 1 5 turns 1 Turn Turn Turn Turn Number of turns from full closed position Differential Pressure psi Discharge Capacity lb h More th...

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