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172-65457MA-02 (JH7.2R-X) 14 Jul 2015

 

10

 

 

Disassembly / Reassembly of Components Inside the Body 

Note: The X-element case must be removed before the float can be removed. 

Part 

During Disassembly 

During Reassembly 

Screen 

Lift straight up and out 
while turning 

Place on the screen holder, making sure that the 
top of the screen does not stick up out of the body 

Screen Holder  Remove without bending  Place on the ledge inside the body, making sure 

the rounded side is on top 

Float 

Remove, being careful not 
to scratch the polished 
surface 

Insert, being careful not to scratch the polished 
surface 

Orifice Plug 

Remove with a box 
wrench 

Consult the table of tightening torques and tighten 
to the proper torque 

Orifice Plug 
Gasket 

Remove the gasket and 
clean sealing surface 

Replace with a new gasket; coat surfaces with 
anti-seize 

Orifice 

Remove with a box 
wrench 

Consult the table of tightening torques and tighten 
to the proper torque 

Orifice Gasket  Remove the gasket and 

clean sealing surface 

Replace with a new gasket; coat surfaces with 
anti-seize 

 

Table of Tightening Torques 

 

Part Name 

Torque 

Distance Across Flats 

N

(lbf

ft) 

mm 

(in) 

Cover Nut 

150 

(110) 

24 

(

15

16

Air Vent Valve Seat 

35 

(26) 

19 

(¾) 

Orifice Plug 

700 

(510) 

46 

(1

13

16

Orifice 

350 

(260) 

38 

(1½) 

Drain Plug   

100 

(73) 

26 

(1) 

NOTE: - Coat all threaded portions with anti-seize. 

 

      (1 N

 10 kg

cm) 

 

- If drawings or other special documentation were supplied for the product, any torque 

given there takes precedence over values shown here. 

Summary of Contents for JH7.2R-X

Page 1: ...A 02 JH7 2R X 14 July 2015 Free Float Steam Trap with X element JH7 2R X Copyright 2015 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO...

Page 2: ...s steam trap is also of a revolutionary design featuring an integral air vent that employs a high performance X element The X element is very sensitive to changes in temperature and responds with grea...

Page 3: ...eat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING...

Page 4: ...recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury...

Page 5: ...back pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has th...

Page 6: ...densate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged 3 Hot Air Discharge Should hot air flow into the trap with the steam during normal...

Page 7: ...meplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Nominal Diameter Maximum Differential Pressure Production Lot No Valve No Maximum Operating Tempe...

Page 8: ...he discharge of fluids CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before install...

Page 9: ...flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes...

Page 10: ...s and tighten to the proper torque Drain Plug Gasket Remove the gasket and clean sealing surface Replace with new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disas...

Page 11: ...ult the table of tightening torques and tighten to the proper torque Orifice Plug Gasket Remove the gasket and clean sealing surface Replace with a new gasket coat surfaces with anti seize Orifice Rem...

Page 12: ...Exploded View Drain Plug Gasket Cover Cover Nut Cover Bolt Cover Gasket Screen holder Drain Plug Orifice Body Screen Float Orifice Gasket Orifice Plug Gasket Orifice Plug X element Guide Air Vent Valv...

Page 13: ...gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of...

Page 14: ...maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks...

Page 15: ...oper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or in...

Page 16: ...e valve insert a flat head screwdriver into the slot on the top of the needle valve and Open Valve slowly turn counterclockwise Do not continue turning the needle valve past the point at which the sna...

Page 17: ...MPa Discharge Capacity kg h Differential Pressure kg cm 2 More than 1 5 turns 1 Turn Turn Turn Turn Number of turns from full closed position Differential Pressure psi Discharge Capacity lb h More th...

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