background image

 

172-65451MA-04  (JH5RL-X)    3  Jul  2018

 

9

 

 

Disassembly/Reassembly 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

Use hoisting equipment for heavy objects (weighing approximately 

20 kg (44 lb) or more). Failure to do so may result in back strain or other 

injury if the object should fall.

 

CAUTION 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

Use the following procedures to remove components. Use the same procedures in 
reverse to reassemble. (Installation, inspection, maintenance, repairs, disassembly, 
adjustment and valve opening/closing should be carried out only by trained 
maintenance personnel.) 

Drain Plug (Option) 

 

Part 

During Disassembly 

During Reassembly 

Drain Plug 

Remove with a socket 
wrench 

Consult the table of tightening torques and 
tighten to the proper torque 

Drain Plug 
Gasket 

Remove the gasket and 
clean sealing surfaces 

Replace with a new gasket; coat surfaces with 
anti-seize 

Detaching/Reattaching the Cover   

 

Part 

During Disassembly 

During Reassembly 

Cover Nut 

Remove with a socket 
wrench 

Consult the table of tightening torques and 
tighten to the proper torque 

Cover 

Remove by lifting up and 
off 

Make sure there are no pieces of the old 
gasket left on the sealing surfaces of the 
body and cover, align the arrows on the body 
and cover and reattach 

Connector 

Remove the connector 

Reinsert into the hole in the body 

Connector 
Gasket 

Remove the gasket and 
clean sealing surfaces 

Replace with a new gasket 

 

Cover Gasket 

Remove the gasket and 
clean sealing surfaces 

Replace with a new gasket   

 

Disassembly/Reassembly of Components Inside the Cover 

 

Part 

During Disassembly 

During Reassembly 

Spring 
Clip 

Pinch the insides 
together and remove 
from the X-element guide 

Insert securely into the groove 
in the guide (fig. A) 

X-element  Remove from the   

X-element guide 

Insert after making sure of the 
correct orientation (fig. B) 

Air Vent 
Valve 
Seat 

Remove with a socket 
wrench 

Consult the table of tightening 
torques and tighten to the 
proper torque 

X-element 
Guide 

Remove without 
bending 

Fix with the Air Vent Valve 
Seat and make sure that the 
X-element can be inserted 
smoothly 

 

Figure A                Figure B 

Groove 

Summary of Contents for JH5RL-X

Page 1: ...172 65451MA 04 JH5RL X 3 July 2018 Free Float Steam Trap with X element JH5RL X Copyright 2018 by TLV CO LTD All rights reserved ...

Page 2: ... changes in temperature and responds with great accuracy As a result air and the large quantities of condensate created immediately after the start up of operation are quickly discharged thereby greatly reducing start up time and also proving useful in valve operation bypass blowdown labor saving The X element is also sensitive to hot air during operation responding quickly and thus preventing the...

Page 3: ...eat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment CAUTION Install properly ...

Page 4: ...recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injur...

Page 5: ...ack pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not obs...

Page 6: ...ng condensate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged 3 Hot Air Discharge Should hot air flow into the trap during normal operation the temperature of the X element drops causing it to momentarily contract and open the air vent valve A which allows for the rapid discharge of the air After the air is discharged and steam contacts...

Page 7: ...te for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Nominal Diameter Maximum Differential Pressure Production Lot No Valve No Maximum Operating Temperature Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with options This item is omitte...

Page 8: ...discharge of fluids CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 I...

Page 9: ...steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise and the surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap ...

Page 10: ...he proper torque Drain Plug Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Cover Nut Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Cover Remove by lifting up and off Make sure there are no pieces of the old gas...

Page 11: ...fice Plug Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Orifice Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Orifice Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Table of Tightening Torques Part Name Torque Distance Acr...

Page 12: ... Jul 2018 11 Exploded View X element Guide Air Vent Valve Seat Cover Nut Cover Screen Float Cover Bolt Body Orifice Gasket Orifice Orifice Plug Gasket Orifice Plug Connector Connector Gasket X element Spring Clip Cover Gasket ...

Page 13: ... affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads 5 Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down 6 Screw the plug holder by hand into the product body while making sure that the gasket remains tightly affixed to the cen...

Page 14: ...maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks from the outlet blowing steam leakage Build up on the seating surface of the orifice or rust and scale build up beneath the float Clean parts Scratches on the orifice Replace with a new orifice The fl...

Page 15: ...improper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any other cau...

Page 16: ...crewdriver into the slot on the top of the needle valve and Open Valve slowly turn counterclockwise Do not continue turning the needle valve past the point at which the snap ring contacts the bottom of the gland case See the table below to determine the amount of steam discharge Close Valve slowly turn clockwise Do not continue turning the needle valve past the point at which it stops 3 If steam s...

Page 17: ... MPa Discharge Capacity lb h Differential Pressure psi Discharge Capacity kg h Differential Pressure kg cm 2 More than 1 5 turns 1 Turn Turn Turn Turn Number of turns from full closed position More than 1 5 turns 1 Turn Turn Turn Turn Number of turns from full closed position ...

Reviews: