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172-65451MA-04  (JH5RL-X)    3  Jul  2018

 

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Contents 

Introduction ....................................................................... 1

 

Safety Considerations ....................................................... 2

 

Checking the Piping .......................................................... 4

 

Operation .......................................................................... 5

 

Specifications .................................................................... 6

 

Configuration ..................................................................... 6

 

Installation ......................................................................... 7

 

Maintenance ...................................................................... 8

 

Disassembly/Reassembly ................................................. 9

 

Instructions for Plug/Holder Disassembly and Reassembly ..... 12

 

Troubleshooting .............................................................. 13

 

Product Warranty ............................................................ 14

 

Options ............................................................................ 15

 

 

Introduction 

 

Thank you for purchasing the 

  free float steam trap. 

This product has been thoroughly inspected before being shipped from the factory. 
When the product is delivered, before doing anything else, check the specifications and 
external appearance to make sure nothing is out of the ordinary. Also be sure to read 
this manual carefully before use and follow the instructions to be sure of using the 
product properly. 

This free float steam trap employs a hinge-less and lever-less precision-ground free float 
to rapidly, automatically and continuously discharge the inflowing condensate that is 
continuously generated inside the equipment, thus preventing the accumulation of 
condensate and thereby improving the heat transfer efficiency of the equipment. This 
steam trap is also of a revolutionary design featuring an integral air vent that employs a 
high-performance X-element. The X-element is very sensitive to changes in temperature, 
and responds with great accuracy. As a result, air and the large quantities of condensate 
created immediately after the start-up of operation are quickly discharged, thereby 
greatly reducing start-up time and also proving useful in valve operation (bypass 
blowdown) labor-saving. The X-element is also sensitive to hot air during operation, 
responding quickly and thus preventing the occurrence of air binding.    These features 
make this free float steam trap ideally suited for use on process systems and equipment 
(steam-using equipment), and it is especially well-suited for removing condensate from 
equipment used for batch operations, which often experience entrained air during 
operation. 

This steam trap also employs three-point seating that supports the float securely at three 
points and ensures a high degree of sealing when even only minute quantities of 
condensate are present.    This combined with the X-element's ability to discharge hot air 
make this free float steam trap well-suited for use on trace lines. 

If detailed instructions for special order specifications or options not contained in this 
manual are required, please contact 

  for full details. 

This instruction manual is intended for use with the model(s) listed on the front cover. It 
is necessary not only for installation but for subsequent maintenance, 
disassembly/reassembly and troubleshooting. Please keep it in a safe place for future 
reference. 

Summary of Contents for JH5RL-X

Page 1: ...172 65451MA 04 JH5RL X 3 July 2018 Free Float Steam Trap with X element JH5RL X Copyright 2018 by TLV CO LTD All rights reserved ...

Page 2: ... changes in temperature and responds with great accuracy As a result air and the large quantities of condensate created immediately after the start up of operation are quickly discharged thereby greatly reducing start up time and also proving useful in valve operation bypass blowdown labor saving The X element is also sensitive to hot air during operation responding quickly and thus preventing the...

Page 3: ...eat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment CAUTION Install properly ...

Page 4: ...recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injur...

Page 5: ...ack pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not obs...

Page 6: ...ng condensate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged 3 Hot Air Discharge Should hot air flow into the trap during normal operation the temperature of the X element drops causing it to momentarily contract and open the air vent valve A which allows for the rapid discharge of the air After the air is discharged and steam contacts...

Page 7: ...te for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Nominal Diameter Maximum Differential Pressure Production Lot No Valve No Maximum Operating Temperature Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with options This item is omitte...

Page 8: ...discharge of fluids CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 I...

Page 9: ...steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise and the surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap ...

Page 10: ...he proper torque Drain Plug Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Cover Nut Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Cover Remove by lifting up and off Make sure there are no pieces of the old gas...

Page 11: ...fice Plug Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Orifice Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Orifice Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Table of Tightening Torques Part Name Torque Distance Acr...

Page 12: ... Jul 2018 11 Exploded View X element Guide Air Vent Valve Seat Cover Nut Cover Screen Float Cover Bolt Body Orifice Gasket Orifice Orifice Plug Gasket Orifice Plug Connector Connector Gasket X element Spring Clip Cover Gasket ...

Page 13: ... affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads 5 Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down 6 Screw the plug holder by hand into the product body while making sure that the gasket remains tightly affixed to the cen...

Page 14: ...maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks from the outlet blowing steam leakage Build up on the seating surface of the orifice or rust and scale build up beneath the float Clean parts Scratches on the orifice Replace with a new orifice The fl...

Page 15: ...improper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any other cau...

Page 16: ...crewdriver into the slot on the top of the needle valve and Open Valve slowly turn counterclockwise Do not continue turning the needle valve past the point at which the snap ring contacts the bottom of the gland case See the table below to determine the amount of steam discharge Close Valve slowly turn clockwise Do not continue turning the needle valve past the point at which it stops 3 If steam s...

Page 17: ... MPa Discharge Capacity lb h Differential Pressure psi Discharge Capacity kg h Differential Pressure kg cm 2 More than 1 5 turns 1 Turn Turn Turn Turn Number of turns from full closed position More than 1 5 turns 1 Turn Turn Turn Turn Number of turns from full closed position ...

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