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FITTING INSTRUCTIONS

 

Product: 

Torq Winch 9,500lb Steel / 9,500lb Synthetic /  

12,000lb Synthetic 

Vehicle: 

Generic 

Part No.  

 

947TJMTQ95SAA / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA 

 

For product warranty please refer to our website www.tjm.com.au 

File: F-5969 

Page 4 of  18 

01/03/2021 

 

WINCH OPERATION WARNINGS 

 

Read  the  following  carefully  before  attempting  to  operate  your  winch  and  keep  the  instructions  for  future 
reference. 
 
1. 

The uneven spooling of cable, while pulling a load, is not a problem, unless there is a cable pile up on one 
end of the drum. If this happens reverse the winch to relieve the load and move your anchor point further 
to the centre of the vehicle. After the job is done you can unspool and rewind for a neat lay of the cable.

 

 

2. 

Store  the  remote  control  switch  inside  your  vehicle  where  it  will  not  become  damaged,  inspect  it  before 
you plug it in. 

 

3. 

When  ready  to  begin  spooling  in,  plug  in  remote  control  switch  with  clutch  disengaged,  do  not  engage 
clutch with motor running. 

 

4. 

Never connect the hook back to the cable. This causes cable damage. Always use a tree trunk protector 
strap or winch cable extension strap, which can be found in the TJM Recovery kit. 

 

5. 

Observe the operation of the winch from the safety of the vehicle cabin. Stop the winching process every 
metre or so to assure the  cable is not pulling up in  one corner of the winch  drum. If the cable  bunches, 
damage to the winch can occur. 

 

6. 

The use of a snatch block will aid recovery operations by providing a doubling of the winch capacity and a 
halving  of  the  winching  speed,  and  the  means  to  maintain  a  direct  line  pull  to  the  centre  of  the  rollers. 
When double  loading  during stationary winching, the  winch  hook should be attached to a recovery point 
recommended by the manufacturer of the vehicle. 

 

7. 

Ensure rated "D" or bow shackles are used in conjunction with an approved tree trunk protector to provide 
a safe anchor point. 

 

8. 

When extending winch cable, ensure that at least ten wraps of cable remain on drum at all times. Failure 
to do this could result in the cable parting from the drum under load.  Serious personal injury or property 
damage may result.  

 

9. 

Since the greatest pulling power is achieved on the innermost layer of your winch, it is desirable to pull off 
as much line as you can for heavy pulls (you must leave at least 10 wraps minimum on the drum 

– do not 

pull the rope out any further once you see the red marker). If this is not practical use a snatch block and 
double line arrangement. 

 

10. 

Drape a recovery blanket or similar object over the extended winch cable to dampen any back lash should 
a  failure  occur.  When  using  steel  cable  it  is  recommended  that  the  recovery  blanket  be  placed  in  the 
middle of the cable. When using synthetic rope the blanket should be placed closest to the hook.  

 

11. 

Neat, tight spooling avoids cable binding.  

 

12. 

Apply blocks to wheels when vehicles are on an incline. 

 
 
 
 
 
 

Summary of Contents for 947TJMTQ12DAA

Page 1: ...00lb Synthetic 12 000lb Synthetic Vehicle Generic Part No 947TJMTQ95SAA 947TJMTQ95DAA 947TQBK95DAA 947TJMTQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 596...

Page 2: ...ARBOX HOUSING 6 MOUNTING YOUR WINCH 9 LUBRICATION INSTALLATION 9 CABLE INSTALLATION 9 ELECTRICAL CONNECTION 10 CONTROL BOX MOTOR MOUNT INSTRUCTIONS 11 ISOLATOR SWITCH INSTALLATION 12 CABLE PUCK ASSEMB...

Page 3: ...cted All visitors and onlookers should be kept away from the winching area Keep proper footing and balance at all times 4 Do not Abuse the Hand Controller Never yank the hand controller to disconnect...

Page 4: ...orner of the winch drum If the cable bunches damage to the winch can occur 6 The use of a snatch block will aid recovery operations by providing a doubling of the winch capacity and a halving of the w...

Page 5: ...0kg or more This will slightly tension and stretch the new cable and create a tight cable wrap around the drum Failure to do so may result in cable damage and reduced cable life For steel cable winche...

Page 6: ...o our website www tjm com au File F 5969 Page 6 of 18 01 03 2021 INSTALLATION CLOCKING GEARBOX HOUSING Winch gear housing can be clocked in 8 ways allowing the user to position the clutch lever at 8 e...

Page 7: ...TQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 5969 Page 7 of 18 01 03 2021 2 Carefully remove the gearbox away from the cable drum Diagram 2 3 Unscrew all...

Page 8: ...s ensuring that the gasket is also lined up between the gearbox foot casting gearbox housing 6 Tighten all 8 allen head cap screw in a diagonal sequence Torque specification 3 5Nm Diagram 5 7 Carefull...

Page 9: ...gering of SRS air bags Check that the mounting system has been tested and approved for winch fitment in the airbag equipped vehicle 2 TJM Products manufacture winch mounting frames and or Frontal Prot...

Page 10: ...mportant When securing the leads to the terminals on the winch motor ensure that two open end spanners are used to secure the lead to the terminal as shown Failure to do so will result in the internal...

Page 11: ...taught across any surfaces which could possibly damage them 3 Corrosion on electrical connections will reduce performance or may cause a short 4 Clean all connections especially in remote control swit...

Page 12: ...marked holes making sure the drill bit will not damage wiring or other parts when the drill bit exits 5 Deburr all holes treat raw surfaces with rust preventative 6 Ensure the isolator switch is to th...

Page 13: ...DAA For product warranty please refer to our website www tjm com au File F 5969 Page 13 of 18 01 03 2021 2 Pull the strands apart to flatten the rope as much as possible 3 Feed the flattened rope into...

Page 14: ...ace from the driver s position to ensure safe operation It is also recommended that a heavy blanket be placed over the cable and the bonnet placed in the upright position 5 If using the wireless hand...

Page 15: ...with a fairlead that has sharp edges such as a fairlead worn down by steel cable An aluminium hawse fairlead is highly recommended for use with synthetic rope since the aluminium hawse has no sharp ed...

Page 16: ...ied Aircraft Steel Cable 3 8 x 92 9 53mm x 28m or Synthetic Rope 3 8 x 92 9 53mm x 28m Fairlead Steel Cable Roller Fairlead Fairlead Synthetic Aluminium Hawse Fairlead Remote Control Wired and Wireles...

Page 17: ...m Hardened Drum Rope supplied Synthetic Rope 3 8 x 92 9 53mm x 28m Fairlead Synthetic Aluminium Hawse Fairlead Remote Control Wired and Wireless Included Battery Recommended 650CC minimum for winching...

Page 18: ...thetic 12 000lb Synthetic Vehicle Generic Part No 947TJMTQ95SAA 947TJMTQ95DAA 947TQBK95DAA 947TJMTQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 5969 Page 1...

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