TJM 070AB15N46E Fitting Instructions Manual Download Page 16

Page: 16 / 19

FITTING INSTRUCTIONS

Product:

T15 Fleet & Deluxe Frontal Protection System

Vehicle:

Mazda BT50

Part No.

070SB15F46E 070AP15N46E 070AB15N46E

For product warranty please refer to our website www.tjm.com.au

File: F-1833.docx

Page 16 of 19

28/10/2021

84.

Using M6 x 1.0 x 20mm hex head screws (4),

M6 x Ø12.5mm flat washers (4) and M6 x 1.0

flange nuts (4), secure the fog light blanking

cover to the fog light mounting bracket.

85.

Repeat the three previous steps for the

opposite side of the vehicle.

86.

With the assistance of another person,

carefully lift the FPS into position on the

chassis mount, then loosely secure it in place,

using M12 x 1.25 x 30mm hex bolts (6), 1/2" x

Ø1-1/4" flat washers (12) & M12 nyloc nuts

(6) at the indicated locations.

87.

Align the FPS to the vehicle, then tighten all of

the fasteners to the relevant torque settings

listed on Page 1.

T15 Fleet FPS Shown.

T15 Deluxe FPS Shown.

RHS SHOWN

Summary of Contents for 070AB15N46E

Page 1: ...l other than those specified by the V F P S manufacturer as above c Do not remove any plaques or labels from the V F P S d Do not modify the structure of the V F P S in any way Read instructions fully before commencing fitment Left hand and Right hand components are determined as seated in the vehicle Check for and remove any build up in all captive nuts fitted to the FPS Be aware that a number of...

Page 2: ...0 14 Winch Slot Cover Insert 1 92106 N A Wiring Harness 1 92553 N A Pinch Weld 300mm Long 2 K3219 ITEM NO Description Qty Part Number BOLT KIT 070SB15F46E N A M6 x 1 0 x 20mm Hex Head Bolt 14 K0550 N A M6 x 1 0 Nyloc Nut 4 K0605 N A M6 Spring Washer 10 K0915 N A 1 4 x Ø5 8 Flat Washer 12 K0626 N A 1 4 x Ø1 Flat Washer 6 K0627 N A M8 x 1 25 x 25mm Hex Head Bolt 2 K0553 N A M8 Spring Washer 2 K0620 ...

Page 3: ...er Insert 1 92106 17 Fog Light Blanking Cover 2 92091 N A Wiring Harness 1 92553 N A Pinch Weld 300mm Long 2 K3219 ITEM NO Description Qty Part Number BOLT KIT 070AP15N46E N A M6 x 1 0 x 20mm Hex Head Bolt 26 K0550 N A M6 x 1 0 Nyloc Nut 4 K0605 N A M6 x 1 0 Flange Nut 12 K3033 N A M6 Spring Washer 10 K0915 N A M6 x Ø12 5mm Flat Washer 8 K0897 N A 1 4 x Ø5 8 Flat Washer 16 K0626 N A 1 4 x Ø1 Flat ...

Page 4: ...nter point to the same edge of the chrome strip 4 Repeat the previous step for the opposite side of the vehicle 5 Following the underside of the chrome trim join the two points previously marked creating a trim line 6 Trim the bumper trim template to shape 7 Following the notes on the template align the template on the vehicle as shown 8 Using the bumper trim template mark the trim lines on the bu...

Page 5: ...long the bottom of the grille disengage the clips from the indicated locations then remove the grille from the vehicle carefully set it aside 13 Remove retain the clips on the bumper near the headlights 14 On both sides of the vehicle release the plastic inner guard from the bumper retaining the top most screw whilst discarding the others 15 Remove retain the lower steel OE underbody guard associa...

Page 6: ... discard the fasteners 4 retaining the lower edge of the bumper to the support brackets 18 If OE fog lights are installed disconnect the wiring loom from the fog lgihts 19 Carefully remove the bumper from the vehicle 20 Trim the bumper to shape along the lines previously marked discarding the lower section 21 De burr the edges clean the area surface of any swarf debris 22 Re fit the upper section ...

Page 7: ...m the front of the intrusion beam 24 Remove discard the front intrusion beam by 24 1 removing retaining the front intrusion beam fasteners 4 from the indicated locations 24 2 removing discarding the indicated clips 2 on the lower plastic air guides 25 Remove discard the outer bumper support brackets retaining the fasteners 26 Remove discard the inner bumper support brackets fasteners STEP 24 2 STE...

Page 8: ...orizontal line on the front face 10mm approx above the rounded mounting point 32 2 Mark a vertical line on the side face 20mm from the flat front face 32 3 Join the two lines previously created with a horizontal line on the side face 33 Following the previously marked trim lines trim the left hand lower air guide to shape 34 De burr the edges clean the area surface of any swarf debris 35 Repeat th...

Page 9: ... 1 4 flat washers 3 39 Repeat steps 36 through to 38 for the opposite side of the vehicle 40 Position the chassis mount winch frame on the chassis rail ends as shown then loosely secure it in place through the inner outer centre fastening locations where the fasteners from step 24 1 were originally removed using the fasteners retained in step 24 1 The chassis mount winch frame should fit around th...

Page 10: ...asteners installed in steps 40 43 to the relevant torque settings listed on Page 1 45 Tighten the fasteners installed in steps 38 39 41 42 to the relevant torque settings listed on Page 1 46 Using the indicated hole as a guide drill a Ø6mm hole in the trimmed air guides 47 De burr the edges clean the area surface of any swarf debris then if applicable treat any raw exposed surfaces with a rust pre...

Page 11: ...r guide 51 Following the previously marked trim lines trim the upper air guide to shape 52 De burr the edges clean the area surface of any swarf debris 53 Repeat the previous three steps for the opposite side of the vehicle 54 Position the inner guard mount as shown secure it in place by re installing the fasteners removed in step 25 to their original location 55 Using the indicated hole as a guid...

Page 12: ...the noted edge of the inner guard mount 58 3 Mark a line from the previusloy marked point to the end of the horizontal line created in step 58 1 59 Following the previously marked trim lines trim the plastic inner guard to shape 60 De burr the edges clean the area surface of any swarf debris 61 Repeat steps 54 through to 60 for the opposite side of the vehicle 62 Fit the pinch weld to the trimmed ...

Page 13: ... trim line joining the two previously marked trim lines 67 Following the previously marked trim lines trim the plastic inner guard to shape as shown 68 De burr the edges clean the area surface of any swarf debris 69 Repeat the three previous steps for the opposite side of the vehicle Steps 70 through to 74 only apply if a winch is to be fitted Otherwise please proceed to step 75 70 Using the faste...

Page 14: ... back 5 10mm approx to ensure that chaffing cannot occur due to improper use of the winch 74 Using the fasteners supplied with the winch secure the fairlead to the front of the FPS at the indicated locations Step 75 only applies if fitting a Deluxe FPS no winch is to be fitted Otherwise please proceed to step 76 75 Position the fairlead cover to the front of the Re fit the grille top infill panel ...

Page 15: ...the screws provided with the light assemblies 80 Supporting the backing plate re fit clip each indicator park light body ensuring that an adequate seal is achieved Ensure that the park light is towards the outside of the vehicle 81 Repeat the four previous steps for the opposite side of the vehicle Steps 82 through to 85 only apply if fitting a Deluxe FPS Otherwise please proceed to step 86 If an ...

Page 16: ...ure the fog light blanking cover to the fog light mounting bracket 85 Repeat the three previous steps for the opposite side of the vehicle 86 With the assistance of another person carefully lift the FPS into position on the chassis mount then loosely secure it in place using M12 x 1 25 x 30mm hex bolts 6 1 2 x Ø1 1 4 flat washers 12 M12 nyloc nuts 6 at the indicated locations 87 Align the FPS to t...

Page 17: ...ur the hole clean the areas surfaces of any swarf debris then treat the raw exposed surfaces with a rust preventative 90 With the bolt heads on the inside of the chassis mount secure through the holes drilled in step 88 using M10 x 1 25 x 30mm hex bolts 2 M10 x Ø30mm flat washers 4 M10 nyloc nuts 2 91 Connect the previously installed wiring looms to the relevant light assemblies 92 Check the opera...

Page 18: ...as shown on the inside of the wing secure it in place using M6 x 1 0 x 20mm hex bolts 3 M6 spring washers 3 1 4 x Ø5 8 flat washers 3 97 Repeat the previous step for the opposite side of the vehicle 98 Position the centre guard as shown secure it in place at the front locations using M6 x 1 0 x 20mm hex bolts 2 M6 spring washers 2 1 4 x Ø5 8 flat washers 2 99 Re fit the OE underbody guard as per i...

Page 19: ... x 20mm hex bolts 2 M6 spring washers 2 1 4 x Ø5 8 flat washers 2 secure the number plate in place to the front of the FPS 102 Ensure that all of the relevant wiring looms are connected check that the indicators park lights and any fog lights winches etc are functioning correctly 103 Ensure that all of the fasteners are fully tightened to the appropriate torque settings that as a results of fittin...

Search results

Summary of Contents for 070AB15N46E

Reviews:

Related manuals for 070AB15N46E

Brands by name

Popular brands

TJM 070AB15N46E, Fitting Instructions Manual

Search results

Summary of Contents for 070AB15N46E

Reviews:

Related manuals for 070AB15N46E

Brands by name

Popular brands