TJERNLUND SideShot SS1 Installation Instructions Manual Download Page 25 | Manualshive

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Summary of Contents for SideShot SS1

Page 1: ...CTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION ADJUST MENT SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE ELECTRI CAL SHOCK CARBON MONOXIDE POISONING EXPLOSION OR PERSONAL INJURY OR PROPERTY DAMAGE DO NOT DESTROY PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE MODEL SS1 INSTALLATION INSTR...

Page 2: ...d Terminus 25 SideShot is a registered trademark of Tjernlund Products Inc for their Models SS1 SS2 Vent Systems DESCRIPTION The SS1 is a mechanical vent system designed and listed for use with natural draft oil or gas heating equipment It is factory assembled and wired The SS1 automatically vents the flue gases from heating equipment to the outdoors By combining outside air with high tech insulat...

Page 3: ...led where flue gas temperatures exceed 301oC 575oF at its inlet Flue gas temperature verification A On oil fuel verify flue gas temperature at SS1C inlet is at or above 250oF 121oC after 5 minutes of operation during setup See Oil Draft Adjustment Procedure on page 17 step 10 AND B Measure temperature of flue gases at the inlet to the SideShot at time of installation Temperature should be measured...

Page 4: ...SLY USED APPLIANCE Perform prior to SideShot installation The following procedure is intended as a guide to aid in determining that an appliance is properly installed and is in safe condition for continuing use This procedure is based on central furnace and boiler installations and it should be recognized that general ized procedures cannot anticipate all situations Accordingly in some cases devia...

Page 5: ...en remove call for heat 4 LED STATUS LIGHTS See LED Status Fault Indicator Section for details LED 1 AMBER LED 2 GREEN LED 3 GREEN LED 4 RED LED 5 RED DRY 24 V 115 V J1 J2 CALL JUMPER Used when the call signal is used as the proven return signal to the appliance See wiring section for details APPLIANCE INTERLOCK TERMINAL BLOCK A B 1 4 A B Dry Contact call 3 mA 5VDC SEE WARNING 1 1 24 or 115 VAC in...

Page 6: ... cycle nozzle drip odor A longer post purge may be necessary for longer vent runs or high heat retention refractory lined combustion chambers A shorter post purge may be desired for gas installations 5 Pre Purge Post Purge Prover Status Check Activated DIP SWITCH NUMBERING 1 ON ON ON PRE PURGE SETTINGS ON POST PURGE SETTINGS ON P1 P2 FAN PROVER SAFETY CIRCUIT OPEN UPON APPLIANCE CALL The Prover St...

Page 7: ... below 4 feet horizontally from or 1 foot above any door window or gravity air inlet into any building The bottom of the vent terminal shall be located at least 12 inches above grade The exit terminal shall be so arranged that the flue gases are not directed so as to jeopardize people overheat combustible structures or enter buildings Not to be less than 10 feet from an adjacent building The SideS...

Page 8: ...holes previously created in Step 2 4 Drill the four corner holes noted on the template through the building exterior Remove the template and mark lines from the outside edge of the holes drilled forming a rectangle 5 Using reciprocating saw and appropriate blade cut a rectangular opening through the rim joist wall board siding etc on the lines marked in step 4 The rectangular opening should be no ...

Page 9: ...learance for the SideShot motor 1 Attach Template B Page 24 to the floor joist that is to be notched aligning the sight line noted on the template with the end or the outside casing of the vent hood 2 Cut out notch on line shown on the template 8 DIAGRAM G DIAGRAM F DIAGRAM D DIAGRAM E NOTE For mounting on vinyl or lap siding a wood frame with 1 x 1 1 2 on the sides and top and 1 x 2 material on b...

Page 10: ...m the bottom upward over the the slip joint guides as far as possible by hand A hammer may be used to tap the slip joint drivers to their final position Start the slip joint drivers on the slip joint guides with the embossed end facing down Do not force slip joint drivers past embossing INSTALLATION OF WALL SUPPORT BRACKET 1 To prevent damage to the SideShot temporarily support the bottom of the p...

Page 11: ...uns of over 15 linear feet should use an approved insulated vent connector to prevent problems related to sulfur condensation It is not necessary to maintain a 1 4 rise per every foot of horizontal when Side Wall Venting The SideShot Vent System is shipped from the factory with the plug connected to the rear and the vent pipe inlet collar connected to the bottom If using the bottom inlet skip to t...

Page 12: ...the inlet collar Take care not to crimp the tubing 8 Install the plug removed in step 1 over the bottom inlet port tightening securely VENT PIPE CLAMP ASSEMBLY 1 Attach the three vent pipe clamps to the inlet collar See Diagram N NOTE The following diagrams show the use of the rear inlet The same steps will apply if using the bottom inlet 2 Bend each vent pipe clamp so it conforms to the outside d...

Page 13: ...o the burner motor Choose the interlock method that best fits your application The steps listed under each diagram are intended as a supplement to the diagram Wiring colors or designations may vary by manufacturer If you are unable to wire the SS1 as outlined in these instructions call Tjernlund s Customer Service Department toll free at 1 800 255 4208 for assistance IMPORTANT To reset faults veri...

Page 14: ...1 electrical box 7 Make sure RED voltage jumper on UC1 is on 115V SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO A HONEYWELL R7184 SERIES OR EQUIVALENT PRIMARY CONTROL WITH A LINE VOLTAGE THERMOSTAT OR AQUASTAT Burner Alarm Cad Cell A Interrupted Intermittant Motor A IGNITION TRANS BURNER MOTOR R Oil Valve Limit R7184 L1 T T L2 OIL VALVE 115 VAC 60 Hz SUPPLY Limit 24V DRY 115V XL UNIVER...

Page 15: ...115V NOTE If burner primary control goes out on lockout the SideShot will continue to run as long as a call for heat is present SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A CARLIN 40200 42230 48245 50200 60200 SERIES OR EQUIV AND A LINE VOLTAGE THERMOSTAT OR AQUASTAT Alarm A Violet 0 3 A AC OIL VALVE R A Blue Orange F F White T Black Red White T 115 VAC BURNER MOTOR IGNITION TRANS...

Page 16: ...l on UC1 and neutrals to White or N 6 Connect 115 VAC supply voltage to L N terminals on UC1 Installer must supply overload and disconnect protection 7 Crimp ground wire to grounding spade in SS1 electrical box 8 Make sure RED voltage jumper on UC1 is on 115V SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT XN R UNIVERSAL CONTROLLER THERMOSTAT G G INTERNA...

Page 17: ... grounding spade in SS1 electrical box 6 Make sure RED voltage jumper on UC1 is on 24V SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A 24 OR 115 VAC STANDING PILOT 115V 24V DRY OF FURNACE BOILER INTERNAL CONTROLS 24V OR 115V GAS VALVE HOT COM B2 COM TR Aquastat T stat TH HOT B1 XL UNIVERSAL CONTROLLER XN J1 J2 D N 9183046 1 24 OR 115 VAC LEGEND CALL JUMPER 115 VAC 50 60 Hz SUPPLY 115...

Page 18: ...hat exhaust indoor air such as clothes dryer exhaust fans range hoods bathroom and whole house exhaust fans Failure to perform the draft adjust ment procedure may cause a poor vent system installation possibly resulting in fire carbon monoxide poisoning explosion per sonal injury or property damage 1 Set the draft adjustment on SS1 Vent Hood to the appropriate setting based on the above instructio...

Page 19: ... compensate for various conditions wind vent connector resistance negative building pressure and multiple appliances ASHRAE lists the average design factor for wind loads in North America at 15 MPH Refer to the Draft Adjustment Chart on Page 17 We recommend that the 25 MPH category be used to allow for excursions beyond the 15 MPH average It is not recom mended for the SideShot to be terminated on...

Page 20: ...riod set after the burner stops firing See Pre Post Purge Settings on page 5 7 Return all windows doors and exhaust fans to their original conditions of use TROUBLESHOOTING OIL ODORS Many problems can be eliminated quite easily by having the equipment properly set up by a professional oil heat service contrac tor The sophistication of today s heating equipment and instrumentation needed for effici...

Page 21: ...assistance IMPORTANT To reset faults verify fault by checking the LEDs and then remove call for heat LED STATUS FAULT INDICATORS LED INDICATOR LIGHTS LED 1 Amber Appliance call for heat LED 2 Green Safety circuit through P1 P2 SS1 Limit Fan Prover is verified Open upon start up Burner circuit is energized with contact closure from terminal 3 to 4 Also verifies SS1 prover limit are closed during ru...

Page 22: ...C1 control LED 2 Green should light No LED 2 Green does not light Replace UC1 circuit board part number 950 8801 Yes LED 2 Green lights up Remove supply power to UC1 Remove Jumper from P1 P2 The SS1 high limit is open the fan proving switch is not closing or wiring connections are incorrect broken Disrupt call for heat Push reset button on SS1 high limit inside electrical box NOTE Insufficient pos...

Page 23: ... allen wrench 2 Twist wheel to loosen and pull off of motor shaft Do not pull too hard wheel may bend Wheels fused to shaft may require penetrating oil and or a wheel puller to facilitate removal 3 Slide new wheel on to flat of shaft and firmly tighten set screw MOTOR OILING The SideShot motor is permanently lubricated and requires no oiling HOW TO OBTAIN SERVICE ASSISTANCE 1 If you have any quest...

Page 24: ...uct that has been wired incorrectly Product that has been damaged by a malfunctioning or mistuned burner Any freight charges related to the return of the defective part Any labor charges related to evaluating and replacing the defective part REPLACEMENT PARTS Component Part Number Motor w Wheel 950 0625 Proving Switch 950 0650 Wheel 950 0635 High Limit Switch 950 0640 Universal Control Circuit Boa...

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