TJERNLUND MPCI Installation Instructions Manual Download Page 2

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TABLE OF CONTENTS

Page (s)

MPCI Modulating Pressure Control Description ..............................................................................................................1
Installation Restrictions....................................................................................................................................................1
Cautions ..........................................................................................................................................................................1
Sample and Reference Pressure Connections ...............................................................................................................2
Pressure Sensing Tube Locations & Installation..........................................................................................................2-4
Make-up / Combustion Air Pressure Set Point ................................................................................................................5
MPCI Sequence of Operation..........................................................................................................................................5
Wiring .........................................................................................................................................................................5-11
MPCI Operation Confirmation .......................................................................................................................................11
Adjusting Draft and Balancing Draft of Heaters .............................................................................................................12
Changing MPCI Pressure Control Program Defaults ...............................................................................................12-13
Warranty and Replacement Parts ............................................................................................................................13-14

Tjernlund Products welcomes your comments and questions.  Address all correspondence to:
Customer Service • Tjernlund Products, Inc. • 1601 Ninth Street • White Bear Lake, MN 55110-6794
Call us toll free at 800-255-4208, visit our web site @ www.tjernlund.com or email us at [email protected].

DESCRIPTION

The MPCI Controller (with integral UC1 burner interlock) is designed to modulate draft, exhaust or supply air so that the pro-
grammed pressure set point is maintained. The model MPCI (with burner interlock) must be installed If used to exhaust or provide
combustion air for fuel burning equipment. Two MPCI Controllers will be needed if controlling both exhaust and supply air.
Interlocked burners will only operate when the pressure set point is obtained and will be disrupted if the pressures fall below the
set point for a timed period. 

FOR EXHAUST APPLICATIONS:

Pressure is measured in a chase, duct or vent at the farthest point from the Exhaust Fan. As exhaust volume increases within the
duct/chase/vent the resulting reduction in measured pressure causes the controller to speed the fan up to handle the additional
exhaust volume and slow the fan down when the exhaust volume is reduced to maintain a consistent exhaust pressure. 

FOR SUPPLY / MAKE-UP AIR APPLICATIONS:

Pressure is measured within a mechanical room space or duct connected to the outdoor air supply fan. As air is exhausted from
the monitored space the controller modulates the supply air fan speed to maintain the pressure set point air pressure within the
space or duct. 

GENERAL INFORMATION

Each MPCI Controller is electrically factory line tested before shipment. After opening carton, inspect thoroughly for hidden dam-
age. If any damage is found notify freight carrier and your distributor immediately and file a concealed damage claim.

INSTALLATION RESTRICTIONS

1. 

Do not

use the MPCI with gas or oil fired heating equipment without interlocking all burners being served with the integral UC1 

Control and the required number of MAC-Series Multiple Appliance Controls. Follow instructions and wiring diagrams included 
and perform “Operation and Interlock Confirmation”check on Page 11 to validate the interlock is operating correctly.

2. The MPCI Controller is intended for indoor installation only. Do not mount on a heat source or in an environment that exceeds 

122oF (50oC) or 85% relative humidity.

3. The maximum wire distance from the Control to a VFD or ECM Exhaust Fan Motor is 300 feet. Install the MPCI as close to the 

pressure sampling point as possible to avoid delayed response to pressure changes. Do not exceed a sampling tube length of 
15 feet (6 feet included with PSA-1 Fan Prover). The default fan acceleration rate may need to be increased for sampling tube 
lengths greater than 10 feet.

CAUTIONS

The MPCI controller must be installed by a qualified installer (an individual properly licensed and/or trained) in accordance with all
local codes or, in their absence, in accordance with the National Electrical Code, Uniform Mechanical Code and International Fuel
Gas Code if applicable. Failure to install, maintain and/or operate the MPCI Controller in accordance with manufacturer's instruc-
tions may result in conditions which can produce bodily injury and property damage.

1. Disrupt external supply power to MPCI Controller when making wiring connections and servicing. Failure to do so may result 

in personal injury and/or equipment damage. 

2. All installation restrictions and instructions specific to the exhaust or supply Fan installation instructions must be followed.

3. Make certain the power source is adequate for the MPCI requirements. Do not add equipment to a circuit when the total 

electrical load is unknown.

Summary of Contents for MPCI

Page 1: ...TALLATION OR OPERATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION ADJUST MENT SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE ELECTRI CAL SHOCK CARBON MONOXIDE POISONIN...

Page 2: ...in the space or duct GENERAL INFORMATION Each MPCI Controller is electrically factory line tested before shipment After opening carton inspect thoroughly for hidden dam age If any damage is found noti...

Page 3: ...NG TUBING TO MPCI AND PSA 1 FAN PROVER BAROMETRIC DRAFT CONTROL IF PRESENT HEATER FURTHEST FROM THE INDUCER IF POSSIBLE THE SENSING TUBE SHOULD BE LOCATED TWICE THE MANIFOLD DIAMETER BEHIND THE HEATER...

Page 4: ...oned between the blower inlet and intake opening FOR OPEN MAKE UP AIR APPLICATIONS In Open mode the mechanical room air is sampled and an adjacent space is referenced Referencing an adjacent space wit...

Page 5: ...ol set point is outside of the PSA 1 operating range 1 Mount the PSA 1 Pressure Switch within 6 feet of the sensing tube location The switch must be mounted in a vertical position so that the sampling...

Page 6: ...ATION An intercepted call for heat is sensed at terminals A B or 1 2 of the integral UC1 Interlock Control or MAC Series interlock expansion modules The Amber LED of the UC1 will turn on 1 This closes...

Page 7: ...6...

Page 8: ...e the UC1 will continue to operate in post purge mode to allow the fan to purge the heater and vent of residual flue gases A factory post purge time is set at 2 minutes and is adjustable up to 16 minu...

Page 9: ...mper in proper location based on appliance call interlock voltage SEE WARNING 2 IMPORTANT LED 1 AMBER LED 2 BLUE LED 3 GREEN LED 4 RED LED 5 RED LED 6 RED POWER LED DRY 24 V 115 V APPLIANCE INTERLOCK...

Page 10: ...ayed Any new fault will replace any previous fault 9 ON PRE PURGE SETTINGS SEE PRE PURGE ON PAGE 3 PRIOR TO SETTING 0 Seconds 15 Seconds 30 Seconds 60 Seconds 1 2 1 2 1 2 1 2 0 Seconds 5 Seconds 20 Se...

Page 11: ...controls The steps listed under each diagram are intended as a supplement to the diagram Wiring colors or designations may vary by manufacturer If you are unable to wire the UC1 as outlined in these i...

Page 12: ...ng the MPCI external RED light with audible alarm as well as any external alarm or BMS that are wired to the alarm circuit Reconnect the pneumatic tubing to the sampling tube The safety circuit will r...

Page 13: ...y draft levels remain within the manufacturer s specified range prior to ignition and during operation CHANGING MPCI PRESSURE CONTROL PROGRAM DEFAULTS THE FACTORY PRESET PROGRAM SETTINGS ARE AS FOLLOW...

Page 14: ...13...

Page 15: ...d any service agency who performed work on the system Date of original installation and dates any service work was performed Details of the problem as you can best describe them Tjernlund Products Inc...

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