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28009-09   09/16

VERSALIFT   SST-37/40-EIH

EMERGENCY

 OPERA

TION

Emergency operation may be required if an operator 
is  injured  or    the  hydraulic  system  malfunctions.  
This  chapter  describes    the  controls  and  features 
designed  to  accommodate  emergency  operation 
and  to  describe  some  procedures  for  responding 
to emergency situations.  In an emergency, the fi rst 
priority is always the safety of the personnel.  Before 
attempts are made to rescue personnel, make sure 
the  unit  has  not  become  electrically  energized.  
Identifying  the  problem  and  initiating  emergency 
procedures  promptly  helps  minimize  or  possibly 
prevents injuries.  It is important to follow standard 
work practices and safety regulations.

 

DANGER:

 

BEFORE ATTEMPTING 

TO RESCUE PERSONNEL ON THE  AERIAL 
LIFT, ALWAYS MAKE SURE THAT THE TRUCK 
AND THE AERIAL LIFT HAVE NOT BECOME  
ELECTRICALLY ENERGIZED.  CONTACT MADE 
BY RESCUERS FROM THE GROUND WITH AN 
ENERGIZED UNIT WILL CAUSE DEATH OR 
SERIOUS INJURY.

CONTROL SELECTOR (Platform Override)

 - If a 

situation requires operation from the lower controls, 
the upper controls may be overridden through the 
use of the selector handle.  Move the selector handle 
in the “lower” position and move the desired control 
handle to allow operation from the lower controls.  
This renders the upper controls inoperable. 

HOLDING  VALVES

  -  If  all  the  hydraulic  power 

sources  become  inoperable  the  booms  can  be 
lowered  using  the  set  screw  on  the  holding  valve 
located at the cylinders.  The boom will drift down as 
the hydraulic oil passes through the holding valve.  
The speed of the boom’s, descent will increase as the 
set screw is turned clockwise.  Manual adjustment 
of  the  setscrew  on  the  holding  valve  can  only  be 
used in lowering the boom.  When the holding valve 
setscrew  is  used  to  lower  the  boom,  replacement 
of the holding valve is required before further use.

 

DANGER:

 

M A K E   C E RTA I N  A L L 

BODY PARTS ARE CLEAR OF THE PATH OF 
BOOM TRAVEL BEFORE ATTEMPTING TO 
LOWER THE BOOM USING THE SETSCREW ON 
THE HOLDING VALVE.  FAILING TO DO SO MAY 
CAUSE SERIOUS INJURY OR DEATH.

To retract the inner boom, lower the outer boom, or 
lower the lower boom, carefully loosen the jamnut 

EMERGENCY OPERATION

(counter-clockwise), with a 9/16 in. wrench, on the 
appropriate holding valve as shown in the following 
fi gures.   Slowly turn the setscrew clockwise (using 
5/32 in. hex) until movement begins.  To stop boom 
movement, turn the setscrew counterclockwise.

Holding Valve Lowering Procedure

(Extension Cylinder)

Figure 5.1

Holding Valve Lowering Procedure

(Outer Boom Cylinder)

 

Figure 5.2

Holding Valve Lowering Procedure

 (Lower Boom Cylinder)

 Figure 5.3

MANUAL  ROTATION

  -  If  all  the  hydraulic  power 

sources becomes inoperable, the lift rotation system 
can  be  operated  manually.    Use  the  hex  socket 
extension  on  the  gearbox  input  shaft  to  manually 
align the boom with the cradle.  Actuating the lower 
rotation  control  will  reduce  the  eff ort  required  for 
rotation of the aerial lift. See Figure 5.4.

Summary of Contents for Versalift SST-37-EIH

Page 1: ...TIME MANUFACTURING CO DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR S AND SERVICE MANUALS PROVIDED WITH EACH VERSALIFT MANUAL PART NUMBER...

Page 2: ......

Page 3: ...Manufacturer s satisfaction to have been originally defective Correction of such defects by repair to or supplying of replacements for defective parts shall constitute fulfillment of all obligations...

Page 4: ......

Page 5: ...nd What is not Insulated 2 9 Additional Safety Considerations 2 10 Speci cations Section 3 General Speci cations 3 1 Option Speci cations 3 2 Dimensional Speci cations 3 5 Vehicle Speci cations 3 11 O...

Page 6: ......

Page 7: ...rsonnel at work stations above the ground This aerial device as manufactured meets or exceeds all applicableANSI A92 2 Full controls at the platform and complete freedom of boom movements make the Ver...

Page 8: ...1 2 28009 09 09 16 VERSALIFT SST 37 40 EIH INTRODUCTION...

Page 9: ...at can be protected against only by the exercise of INTELLIGENCE CARE AND COMMON SENSE It is essential to have COMPETENT CAREFUL PERSONNEL TRAINED in the INTENDED USE SAFE OPERATION MAINTENANCE AND SE...

Page 10: ...of accidents is greatly dependent upon good judgement and common sense of the operator It is the responsibility of the operator to use the Versalift only when it has been installed and maintained in a...

Page 11: ...2 3 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Page 12: ...2 4 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Page 13: ...2 5 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Page 14: ...ituations that might occur during the use or operation of the Versalift Some of these safety problems are very basic and as a result are often taken for granted Always engage the outriggers and mainta...

Page 15: ...rs and another conductor Never allow anyone on the ground to touch the unit when the lift is being used to work on or near electrical lines Never use the VERSALIFT as a crane Stow the booms securely b...

Page 16: ...RSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY Stand only on the platform oor Don t climb out of a raised platform onto poles etc Keep the fiberglass booms clean and dry Foreign substances on the booms...

Page 17: ...rs hot sticks etc maintain safe approach distances and follow company work practices Area 2 Upper Boom Insulation Section This section provides insulation between the boom tip area and earth ground wh...

Page 18: ...l force any trapped air out of the hydraulic system Donotoperatetheliftfromtheplatform until this process is completed Air trapped in the hydraulic oil can cause lift movements to be erratic and unpre...

Page 19: ...boom assembly The hoses routed through the outer inner boom assembly are non conductive and fully contained within the boom assembly The outer inner boom assembly articulates from 14 below horizontal...

Page 20: ...rical work at 46 KV and below in accordance with ANSI A92 2 requirements Aerial devices may be designed and con gured for gloving work and tool methods at 46KV and below The outer inner boom assembly...

Page 21: ...tuates a pressure switch An additional pass in the collector assembly is usually required TWO SPEED MANUAL THROTTLE CONTROL This system provides for aerial lift operation at e cient economical engine...

Page 22: ...testing The insert is tested per ANSI A92 2 CATEGORY D DIELECTRIC TESTING AND CERTIFICATION Testing and certification for ANSI A92 2 Category D are available These aerial devices which are designed a...

Page 23: ...ure 2250 PSI 158 kg cm2 Flow Rate 3 GPM 11 lpm Filtration 10 micron return 100 mesh suction System Type Open center Boom Action Inner Boom 116 in 2 9 m Extension Outer Boom 14 to 74 Outer Boom With Gr...

Page 24: ...3 6 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS SST 37 EIH Platform Travel...

Page 25: ...3 7 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Page 26: ...System Operating Pressure 2250 PSI 158 kg cm2 Flow Rate 3 GPM 11 lpm Filtration 10 micron return 100 mesh suction System Type Open center Boom Action Inner Boom 116 in 2 9 m Extension Outer Boom 140 t...

Page 27: ...3 9 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS SST 40 EIH Platform Travel...

Page 28: ...3 10 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Page 29: ...60 kg 6 000 lbs 2720 kg Front 13 860 lbs 6287 kg 13 500 lbs 6120 kg Rear GM 4500 Chassis 450 lbs 400 lbs 17 500 lbs 7935 kg 13 100 lbs 5942 kg 204 kg 181 kg 6 000 lbs 2722 kg Front 13 500 lbs 6124 kg...

Page 30: ...000 lbs 2722 kg Front 14 780 lbs 6704 kg 13 500 lbs 6124 kg Rear GM 4500 Chassis 450 lbs 400 lbs 17 500 lbs 7935 kg 13 100 lbs 5942 kg 204 kg 181 kg 6 000 lbs 2722 kg Front 13 500 lbs 6124 kg Rear Wi...

Page 31: ...3 13 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Page 32: ...3 14 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Page 33: ...d with outriggers On units with outriggers aerial device must be leveled within 2 of horizontal OPERATION prior to operation Refer to slope indicators provided on the chassis to show whether the aeria...

Page 34: ...Start Up Procedures When Operating From the Ground Position the truck as described in this section In extremely cold weather allow the aerial lift to idle a few minutes before engaging a load Further...

Page 35: ...l Operation in this section Operating Where Electrical Hazards Are Present It is imperative that the aerial device operator understand the dangers associated with operating near electrical hazards Due...

Page 36: ...m and the throttle control options When the light is lit the toggle switch is energizing these systems ENGINE START STOP Standard The engine start stop is a push button control that is usually mounted...

Page 37: ...gers select ground controls with the control selector Then operate the outriggers as described previously Select lift controls with the control selector in order to begin operating the booms Retractin...

Page 38: ...the outer boom inner boom rotation and lower boom PLATFORM LEVELING CONTROL Optional This control activates the hydraulic platform leveling to stow unstow or level the platform Hand Held Remote Lower...

Page 39: ...erator to control all lift movements Lift operations are selected by depressing the safety trigger while actuating the single stick control handle Slowly move the single stick lever in the desired dir...

Page 40: ...tools Push and release the throttle control to increase the engine speed Push and release again to return to idle EMERGENCY LOWERING Optional If the aerial lift s main power source fails the emergency...

Page 41: ...the outriggers if so equipped and fully retract the inner boom when using the boom lifting eye Boom movements should be smooth to avoid swinging the load Do not exceed the load limits stated on the d...

Page 42: ......

Page 43: ...he booms can be lowered using the set screw on the holding valve located at the cylinders The boom will drift down as the hydraulic oil passes through the holding valve The speed of the boom s descent...

Page 44: ...ity leveled lift DANGER THE TRUCK TRANSMISSION MUST BE IN NEUTRAL OR PARK BEFORE USING THE ENGINE START STOP STARTING THE TRUCK IN GEAR WILL CAUSE MOVEMENT WHICH MAY CAUSE DEATH OR SERIOUS INJURY TO T...

Page 45: ...ial lift to conserve the hydraulic oil If operation of any aerial lift function is not possible then use the holding valve set screw and the manual rotation procedure described earlier in this chapter...

Page 46: ......

Page 47: ...s designed to provide years of reliable service with minimum maintenance A routine preventive maintenance program will assure extended aerial lift service The operator is responsible for detecting mai...

Page 48: ...be cleaned daily with a lint free cloth If the berglass sections require a more thorough cleaning refer to Service Procedure Section Care of Fiberglass Booms of the SST 37 40 EIH Service and Installat...

Page 49: ...ection in this section for complete description of checks Additional copies of this form may be obtained from Time Manufacturing Company DAY SUN MON TUE WED THU FRI SAT DATE INSPECT BOOMS FOR TRASH DE...

Page 50: ...6 4 28009 09 09 16 VERSALIFT SST 37 40 EIH DAILY VISUAL INSPECTION...

Page 51: ...6 5 28009 09 09 16 VERSALIFT SST 37 40 EIH DAILY VISUAL INSPECTION...

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