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5-2

28009-09  09/16

VERSALIFT   SST-37/40-EIH

EMERGENCY

 OPERA

TION

Manual Rotation

Figure 5.4

OUTRIGGER  BOOM  INTERLOCK  MANUAL 
OVERRIDE –

 In the event of diverter valve failure, 

and  the  lift  becomes  inoperable  with  an  operator 
aloft,  the  outrigger  boom  interlock  selector  can 
be  overridden  to  lower  the  booms  and  return  the 
operator  to  the  ground.  To  activate  the  manual 
override, locate the solenoid operated 3-way valve, 
usually  in  the  pedestal.  On  the  end  of  the  valve, 
there is a small tab (Fig. A) which can be pressed 
with a small screwdriver, capscrew, etc. With this tab 
pressed down, hydraulic fl ow will be diverted from 
the outriggers to the lift. Another operator can then 
operate the lower controls to lower the booms. 

WARNING:

 

USE OF MANUAL OVERRIDE 

TO   O P E R AT E   T H E   L I F T   W I T H O U T   T H E 
OUTRIGGERS DEPLOYED CAN RESULT IN 
SERIOUS INJURY OR DEATH.

Outrigger Boom Interlock Manual Rotation

Figure 5.5

ENGINE START/STOP CONTROL (Standard)

 - The 

engine start/stop control can be used for emergency 
operation in the event the prime power source (truck 
engine, auxiliary generator, etc.) stalls or dies.  To 
restore lift operation use the engine start/stop control 
to crank the engine and attempt to stow the booms at 
the same time.  

Crank the engine intermittently at 

30 second intervals to conserve the battery.  Use 
the backup pump rather than the engine start/
stop control, if it is installed.

  The engine start/

stop control is operated by a three-position toggle 

switch at the lower controls and an air cylinder at the 
upper controls for a hydraulically leveled unit, and a 
lever on gravity leveled lift.

DANGER:

 THE TRUCK TRANSMISSION 

MUST BE IN NEUTRAL OR PARK BEFORE 
USING THE ENGINE START/STOP.  STARTING 
THE TRUCK IN GEAR WILL CAUSE MOVEMENT 
WHICH MAY CAUSE DEATH OR SERIOUS 
INJURY TO THE OPERATOR IN THE LIFT OR 
ANYONE IN THE PATH OF THE TRUCK.

RECOMMENDED EMERGENCY PROCEDURES:

INJURED  OR  INCAPACITATED  OPERATOR

  -  If 

the  operator  is  unable  to  operate  the  aerial  lift, 
determine  if  any  damage  has  occurred  to  make 
the lift inoperable.  If the aerial lift is operable and 
the  situation  allows  safe  operation  from  the  lower 
controls, move the platform away from the danger 
and into the shortest clear path to get the operator on 
the ground.  See “Control Selector”, at the beginning 
of this section, for specifi c instruc tions on overriding 
the upper controls.  If the aerial lift is not operable, 
use another aerial lift to rescue the operator from 
the platform or consider one of the other emergency 
procedures in this chapter. 

HYDRAULIC LINE FAILURE

 - Hydraulic line failure 

during  aerial  lift  operation  presents  numerous 
hazards.  Be aware that hydraulic oil mist caused 
by a leak or hydraulic line failure is conductive even 
though a non-conductive oil is used.

DANGER:

 

AVOID HIGH PRESSURE 

HYDRAULIC OIL SPRAY.  THIS SPRAY OR MIST 
CAN PUNCTURE OR BECOME EMBEDDED 
BENEATH THE SKIN OR CONTAMINATE 
THE EYES. THESE CONDITIONS REQUIRE 
IMMEDIATE MEDICAL ATTENTION.

A hydraulic line leak can create a vacuum in a closed 
line; the ‘vacuum’ is conductive.  Furthermore, most 
hydraulic  oils  are  fl ammable.   Another  danger  to 
personnel is bodily contact with hot oil.  The operator 
and the ground crew must be alert for these hazards 
to avoid injury.

D A N G E R :

  AV O I D   A N Y   C O N TA C T 

BETWEEN HYDRAULIC OIL AND SOURCES 
OF HIGH HEAT OR OPEN FLAMES.  DEATH OR 
SERIOUS INJURY MAY RESULT FROM A FIRE
.

Summary of Contents for Versalift SST-37-EIH

Page 1: ...TIME MANUFACTURING CO DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR S AND SERVICE MANUALS PROVIDED WITH EACH VERSALIFT MANUAL PART NUMBER...

Page 2: ......

Page 3: ...Manufacturer s satisfaction to have been originally defective Correction of such defects by repair to or supplying of replacements for defective parts shall constitute fulfillment of all obligations...

Page 4: ......

Page 5: ...nd What is not Insulated 2 9 Additional Safety Considerations 2 10 Speci cations Section 3 General Speci cations 3 1 Option Speci cations 3 2 Dimensional Speci cations 3 5 Vehicle Speci cations 3 11 O...

Page 6: ......

Page 7: ...rsonnel at work stations above the ground This aerial device as manufactured meets or exceeds all applicableANSI A92 2 Full controls at the platform and complete freedom of boom movements make the Ver...

Page 8: ...1 2 28009 09 09 16 VERSALIFT SST 37 40 EIH INTRODUCTION...

Page 9: ...at can be protected against only by the exercise of INTELLIGENCE CARE AND COMMON SENSE It is essential to have COMPETENT CAREFUL PERSONNEL TRAINED in the INTENDED USE SAFE OPERATION MAINTENANCE AND SE...

Page 10: ...of accidents is greatly dependent upon good judgement and common sense of the operator It is the responsibility of the operator to use the Versalift only when it has been installed and maintained in a...

Page 11: ...2 3 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Page 12: ...2 4 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Page 13: ...2 5 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Page 14: ...ituations that might occur during the use or operation of the Versalift Some of these safety problems are very basic and as a result are often taken for granted Always engage the outriggers and mainta...

Page 15: ...rs and another conductor Never allow anyone on the ground to touch the unit when the lift is being used to work on or near electrical lines Never use the VERSALIFT as a crane Stow the booms securely b...

Page 16: ...RSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY Stand only on the platform oor Don t climb out of a raised platform onto poles etc Keep the fiberglass booms clean and dry Foreign substances on the booms...

Page 17: ...rs hot sticks etc maintain safe approach distances and follow company work practices Area 2 Upper Boom Insulation Section This section provides insulation between the boom tip area and earth ground wh...

Page 18: ...l force any trapped air out of the hydraulic system Donotoperatetheliftfromtheplatform until this process is completed Air trapped in the hydraulic oil can cause lift movements to be erratic and unpre...

Page 19: ...boom assembly The hoses routed through the outer inner boom assembly are non conductive and fully contained within the boom assembly The outer inner boom assembly articulates from 14 below horizontal...

Page 20: ...rical work at 46 KV and below in accordance with ANSI A92 2 requirements Aerial devices may be designed and con gured for gloving work and tool methods at 46KV and below The outer inner boom assembly...

Page 21: ...tuates a pressure switch An additional pass in the collector assembly is usually required TWO SPEED MANUAL THROTTLE CONTROL This system provides for aerial lift operation at e cient economical engine...

Page 22: ...testing The insert is tested per ANSI A92 2 CATEGORY D DIELECTRIC TESTING AND CERTIFICATION Testing and certification for ANSI A92 2 Category D are available These aerial devices which are designed a...

Page 23: ...ure 2250 PSI 158 kg cm2 Flow Rate 3 GPM 11 lpm Filtration 10 micron return 100 mesh suction System Type Open center Boom Action Inner Boom 116 in 2 9 m Extension Outer Boom 14 to 74 Outer Boom With Gr...

Page 24: ...3 6 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS SST 37 EIH Platform Travel...

Page 25: ...3 7 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Page 26: ...System Operating Pressure 2250 PSI 158 kg cm2 Flow Rate 3 GPM 11 lpm Filtration 10 micron return 100 mesh suction System Type Open center Boom Action Inner Boom 116 in 2 9 m Extension Outer Boom 140 t...

Page 27: ...3 9 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS SST 40 EIH Platform Travel...

Page 28: ...3 10 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Page 29: ...60 kg 6 000 lbs 2720 kg Front 13 860 lbs 6287 kg 13 500 lbs 6120 kg Rear GM 4500 Chassis 450 lbs 400 lbs 17 500 lbs 7935 kg 13 100 lbs 5942 kg 204 kg 181 kg 6 000 lbs 2722 kg Front 13 500 lbs 6124 kg...

Page 30: ...000 lbs 2722 kg Front 14 780 lbs 6704 kg 13 500 lbs 6124 kg Rear GM 4500 Chassis 450 lbs 400 lbs 17 500 lbs 7935 kg 13 100 lbs 5942 kg 204 kg 181 kg 6 000 lbs 2722 kg Front 13 500 lbs 6124 kg Rear Wi...

Page 31: ...3 13 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Page 32: ...3 14 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Page 33: ...d with outriggers On units with outriggers aerial device must be leveled within 2 of horizontal OPERATION prior to operation Refer to slope indicators provided on the chassis to show whether the aeria...

Page 34: ...Start Up Procedures When Operating From the Ground Position the truck as described in this section In extremely cold weather allow the aerial lift to idle a few minutes before engaging a load Further...

Page 35: ...l Operation in this section Operating Where Electrical Hazards Are Present It is imperative that the aerial device operator understand the dangers associated with operating near electrical hazards Due...

Page 36: ...m and the throttle control options When the light is lit the toggle switch is energizing these systems ENGINE START STOP Standard The engine start stop is a push button control that is usually mounted...

Page 37: ...gers select ground controls with the control selector Then operate the outriggers as described previously Select lift controls with the control selector in order to begin operating the booms Retractin...

Page 38: ...the outer boom inner boom rotation and lower boom PLATFORM LEVELING CONTROL Optional This control activates the hydraulic platform leveling to stow unstow or level the platform Hand Held Remote Lower...

Page 39: ...erator to control all lift movements Lift operations are selected by depressing the safety trigger while actuating the single stick control handle Slowly move the single stick lever in the desired dir...

Page 40: ...tools Push and release the throttle control to increase the engine speed Push and release again to return to idle EMERGENCY LOWERING Optional If the aerial lift s main power source fails the emergency...

Page 41: ...the outriggers if so equipped and fully retract the inner boom when using the boom lifting eye Boom movements should be smooth to avoid swinging the load Do not exceed the load limits stated on the d...

Page 42: ......

Page 43: ...he booms can be lowered using the set screw on the holding valve located at the cylinders The boom will drift down as the hydraulic oil passes through the holding valve The speed of the boom s descent...

Page 44: ...ity leveled lift DANGER THE TRUCK TRANSMISSION MUST BE IN NEUTRAL OR PARK BEFORE USING THE ENGINE START STOP STARTING THE TRUCK IN GEAR WILL CAUSE MOVEMENT WHICH MAY CAUSE DEATH OR SERIOUS INJURY TO T...

Page 45: ...ial lift to conserve the hydraulic oil If operation of any aerial lift function is not possible then use the holding valve set screw and the manual rotation procedure described earlier in this chapter...

Page 46: ......

Page 47: ...s designed to provide years of reliable service with minimum maintenance A routine preventive maintenance program will assure extended aerial lift service The operator is responsible for detecting mai...

Page 48: ...be cleaned daily with a lint free cloth If the berglass sections require a more thorough cleaning refer to Service Procedure Section Care of Fiberglass Booms of the SST 37 40 EIH Service and Installat...

Page 49: ...ection in this section for complete description of checks Additional copies of this form may be obtained from Time Manufacturing Company DAY SUN MON TUE WED THU FRI SAT DATE INSPECT BOOMS FOR TRASH DE...

Page 50: ...6 4 28009 09 09 16 VERSALIFT SST 37 40 EIH DAILY VISUAL INSPECTION...

Page 51: ...6 5 28009 09 09 16 VERSALIFT SST 37 40 EIH DAILY VISUAL INSPECTION...

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