Timberwolf TW SX200 Manual Download Page 6 | Manualshive

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TIMBERWOLF

TW SX200

5

PARTS LOCATOR - ALL SX200 MODELS

HYDRAULIC

OIL FILTER

FUEL

TANK

TOP

ROLLER SLIDE

LIMIT SWITCH

CONVEYOR (if fitted)

PROP

STAND

RAIN FLAP

HYDRAULIC

OIL TANK

BATTERY

DRUM

PULLEY

ENGINE DRIVE

PULLEY

PUMP

LIGHT

BOARD

DRUM

HAMMERS

BELT

TENSIONER

MOTOR

DIRECTIONAL

CONTROL VALVE

IN-LINE

FUEL

FILTER

FUEL

PUMP

DIP STICK

OIL FILTER

ALTERNATOR

STARTER MOTOR

CONTROL PANEL

ENGINE

EXHAUST

FUEL

FILTER

(Diesel models only)

DIESEL MODELS

ONLy

TOP ROLLER

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Summary of Contents for TW SX200

Page 1: ...Stopping the Engine Diesel Models 12 Engine Controls Petrol Models 13 Before Using the Shredder Petrol Models 13 Starting the Engine Petrol Models 13 Stopping the Engine Petrol Models 13 Starting to...

Page 2: ...trained for operating this machine especially safe working practices Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the shredders or thei...

Page 3: ...ic oil capacity 15 litres Material processing capacity up to 2 5 tonnes hr Fuel type Diesel The Timberwolf TW SX200 DIESEL MODELS 2140mm The Timberwolf SX200DHB c is a high speed professional shredder...

Page 4: ...oil capacity 15 litres Material processing capacity up to 2 tonnes hr Fuel type Unleaded petrol The Timberwolf TW SX200 PETROL MODELS 2140mm The Timberwolf SX200PHB c is a high speed professional shr...

Page 5: ...ECTORS ANTI TRAP BAR REFLECTOR RAIN FLAP jOCKEY WHEEL ASSEMBLY CURTAIN MANUAL HOLDER TIMBERWOLF TWSX200DHB c MOTOR GUARD PUMP GUARD PARTS LOCATOR PETROL MODELS ENGINE TOW HEAD BELT GUARD DISCHARGE TUB...

Page 6: ...tted PROP STAND RAIN FLAP HYDRAULIC OIL TANK BATTERY DRUM PULLEY ENGINE DRIVE PULLEY PUMP LIGHT BOARD DRUM HAMMERS BELT TENSIONER MOTOR DIRECTIONAL CONTROL VALVE IN LINE FUEL FILTER FUEL PUMP DIP STIC...

Page 7: ...he shredder is processing material that is an awkward shape The material can move from side to side in the funnel with great force If the material extends beyond the funnel the brash may push you to o...

Page 8: ...rotating and remove shredder ignition key before maintenance of any kind or whenever the machine is to be left unattended ALWAyS check machine is well supported and cannot move ALWAyS run with the en...

Page 9: ...damage to hearing All persons within a 4 metre radius must also wear good quality ear protection 95 1 dB 94 8 dB 97 2 dB 96 6 dB R 4 metres Guaranteed Sound Power 120dB A 100 7 dB 95 1 dB As required...

Page 10: ...o a vehicle the shredder handbrake should be released and the prop stand and jockey wheel stored in the towing position a APPLy handbrake DISCONNECT the electrical cable from the vehicle socket RELEAS...

Page 11: ...ates if the bar is pushed to the limit of its travel The roller will stop instantly but can be made to turn again by pressing either the GREEN FEED or BLUE REvERSE control buttons RED SAFETy BAR TEST...

Page 12: ...the upper and lower level marks FUEL LEVEL INDICATOR The fuel level can be seen through the wall of the plastic tank MIN ROTATION 1 Slacken nut using integral handle 2 Rotate tube 3 Retighten nut 1 C...

Page 13: ...SHREDDER DIESEL MODELS STARTING THE ENGINE DIESEL MODELS STOPPING THE ENGINE DIESEL MODELS ENSURE throttle lever is in the slow tortoise position INSERT key Turn to heat HEATER LED comes on WAIT FOR...

Page 14: ...ARM ENGINE Follow the instructions for a cold engine but return the choke to the off position as soon as the engine starts If engine fails to start after 10 seconds leave for 1 minute and try again Do...

Page 15: ...the feed funnel PROCEED to feed material into the feed funnel STARTING TO SHRED SHREDDING OPERATING INSTRUCTIONS WARNING Do not use or attempt to start the shredder without the protective guarding and...

Page 16: ...SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD SHREDDERS yOU ARE STRONGLy ADvISED TO TAKE yOUR SHREDDER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS TIMBERWOLF ACCEPTS NO RES...

Page 17: ...fuel pipes and clamp bands petrol models only Grease jack stand Check battery electrolyte level Check for loose electrical wiring Replace hydraulic oil filter every year or 100 hours after service or...

Page 18: ...CE SAFE LIFTING OF THE SHREDDER WARNING Refer to the battery safety section on pages 18 19 SPARES Timberwolf TW SX200 models are subject to large vibrations during the normal course of operation Conse...

Page 19: ...dispose of old batteries in household waste Product name Copper Ease Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits however safety precautions should be taken...

Page 20: ...negative terminal first Ensure good ventilation Use suitable direct current chargers only Connect the positive terminal of the battery to the positive output of the charger Connect the negative termi...

Page 21: ...f the shaft These need to be held and removed as the shaft is withdrawn D 10 The hammer replacement is the reverse of the above with the addition of some copper slip on the hammer retainer bolts Note...

Page 22: ...accordance with the Engine Manufacturer s Handbook provided with the machine FAILURE TO ADHERE TO THIS MAY INVALIDATE WARRANTY AND OR SHORTEN ENGINE LIFE SERVICING THE CONVEYOR 1 To tension the convey...

Page 23: ...nes on the tank about 15 litres 7 Refit the filter cup install a new filter element and refit the black screw cap to the filter housing ensuring o ring remains in place 1 Remove side panel 2 Loosen bo...

Page 24: ...ox guard NOTE This should be done regularly In dirty and dusty conditions or during periods of hard work it should be weekly If the bearings and splines are allowed to run dry premature wear will occu...

Page 25: ...Ltd instruction manual Performance of the required maintenance listed in your Entec Industries Ltd instruction manual In the event of a failure the Entec Industries Ltd authorised Timberwolf dealer is...

Page 26: ...V 6WDQGDUGV 6WDQGDUGV DSSOLHG DSSOLHG DSSOLHG DSSOLHG LQFOXGLQJ LQFOXGLQJ LQFOXGLQJ LQFOXGLQJ SDUWV FODXVHV SDUWV FODXVHV SDUWV FODXVHV SDUWV FODXVHV RI RI RI RI 6 6 6 6 1 1 1 1 6DIHW 6DIHW 6DIHW 6DIH...

Page 27: ...DSSOLHG DSSOLHG LQFOXGLQJ LQFOXGLQJ LQFOXGLQJ LQFOXGLQJ SDUWV FODXVHV SDUWV FODXVHV SDUWV FODXVHV SDUWV FODXVHV RI RI RI RI 6 6 6 6 1 1 1 1 6DIHW 6DIHW 6DIHW 6DIHW RI RI RI RI 0DFKLQHU 0DFKLQHU 0DFKLQ...

Page 28: ...TIMBERWOLF TW SX200 27 IDENTIFICATION PLATE EXAMPLE...

Page 29: ...ine contains important operating maintenance and health and safety information Failure to follow the information contained in the instruction manual may lead to death or serious injury Lifting eye is...

Page 30: ...serious inury or damage SX200PHB Fuel Here Risk of fire Allow engine to cool for 1 minute before refuelling Use unleaded petrol Danger Autofeed system fitted Rollers may turn without warning When the...

Page 31: ...ELECTRICAL PARTS LOCATOR DIESEL Date Last Modified 19th Oct 12 CONTROL PANEL LOOM jUNCTION FUNNEL SAFETY SWITCHES BATTERY CONTROL BOX DCV VALVE DRUM HOUSING SAFETY SWITCH ELECTRICAL PANEL NO STRESS S...

Page 32: ...LECTRICAL PARTS LOCATOR PETROL Date Last Modified 19th Oct 12 ELECTRIC STARTER LOOM jUNCTION FUNNEL SAFETY SWITCHES BATTERY CONTROL BOX DCV VALVE DRUM HOUSING SAFETY SWITCH ELECTRICAL PANEL NO STRESS...

Page 33: ...HT GREEN O ORANGE K PINK R RED W WHITE Y YELLOW KEY TO WIRING P PURPLE B W BLACK WITH WHITE TRACER GREEN SP 2 BLACK SP 1 U W P WHITE WITH PURPLE TRACER B P W PURPLE WITH WHITE TRACER N P N N U B BLUE...

Page 34: ...TY SW N O N C P W G B U G B U R U R REV FWD N O N C 13 14 21 22 N O 13 14 C D A B REV FWD N O N C 13 14 21 22 N O 13 14 FUNNEL ROLLER CONTROL RED BAR 86 30 85 87 87a SP 4 B O U B SP 1 SIG 1 SP 4 2 SIG...

Page 35: ...P 113 P 118 P 328 P 382 FILTER ROLLER FEED MOTOR Date Last Modified 17th May 2013 KIT NO P 329 with conveyor KIT NO P 330 without conveyor DCV P T A B P 115 THIS SECTION FOR MODELS WITHOUT A CONVEYOR...

Page 36: ...Blank page...

Page 37: ...LISTS Page No BELT TENSIONER 37 CHASSIS 1 38 CHASSIS 2 39 CONTROL BOX 40 CONTROL PANEL 41 CONVEYOR 42 DECALS See pages 28 29 DISCHARGE 43 DRIVE TRAIN 44 DRUM 45 DRUM HOUSING 46 ELECTRICAL LAYOUT 47 E...

Page 38: ...1 2 0415 Heavy Washer 1 3 0491 Bearing 6205 2 4 0411M Pulley 1 5 0472M Pulley Boss 1 6 Part of Rotor Housing Slider 1 7 0469MS Slider Block 1 8 1342PS End Plate 1 9 0712 M8 C Washer 1 10 0476 Plain M8...

Page 39: ...M12 35 Bolt 4 15 0704 M12 C Washer 20 Item Part No Part Name q ty 16 P 46 Beam N S 1 17 P 47 Beam O S 1 18 0314 M12 110 Bolt 4 19 P 74 Tow Head 1 20 0839 M10 C Washer 6 21 0644 M12 P Nyloc Nut 8 22 0...

Page 40: ...Pozi 8 Item Part No Part Name q ty 21 0708 M5 C Washer 8 22 0714 M8 Mudguard Washer 4 23 19600 ID Plate 1 24 P 36 Anti Trap Bar O S 1 25 0350 M8 25 Bolt 4 26 0712 M8 C Washer 18 27 0701 M10 A Washer...

Page 41: ...unt VE Type 2 8 4345 M10 P Nyloc Nut 1 Item Part No Part Name q ty 9 17803FS Finger Plate 2 10 18168 M4 35 Pan Pozi 4 11 18100 M4 Washer 6 12 18235 M4 P Nyloc Nut 6 13 17927 Limit Switch 2 14 17805FS...

Page 42: ...58S Control Panel 1 5 0709 M6 C Washer 4 6 0438 M6 16 Pan Pozi 4 7 0435 M5 16 Pan Pozi 4 Item Part No Part Name q ty 8 1757 Amber LED 1 9 0327 Hours Counter 1 10 Supp d with engine Ignition Switch 1 1...

Page 43: ...No Part Name q ty 22 P 80 Pivot Pin 1 23 0481 M8 T Nyloc Nut 14 24 0352 M8 40 Bolt 8 25 0344 M8 16 Bolt 6 26 P 189 Slat Runner 2 27 P 94 Conveyor 1 28 P 186 Conveyor Base Tray 1 29 P 187 Conveyor Rea...

Page 44: ...TIMBERWOLF TW SX200 43 DISCHARGE...

Page 45: ...50 x 3 SPA Machined 1 4 P 286 Engine Pulley Adaptor 1 5 4342 M8 30 CSK Screw 5 6 P 285 Diesel Engine Pulley 1 Item Part No Part Name q ty 7 0372 M8 20 Caphead 5 8 17322 Belt SPA 1232 3 9 17283 Long So...

Page 46: ...12 30 CSK Patchead 4 12 P 72 Brace Bar Plated 1 15 0045 M12 T Nyloc Nut 4 Item Part No Part Name q ty 16 P 32 Drum 1 17 P 165 M14 Hardened Washer 8 18 P 320 Extended Bearing Shield 1 19 P 321 Brace Ba...

Page 47: ...Part Name q ty 20 0429 M12 35 Bolt 4 21 0479 M8 P Nyloc Nut 2 22 0712 M8 C Washer 6 23 P 197 M8 55 Skt Csk Z P 1 24 4206 Bush Nylon For Control Bar Stop 1 25 P 80 Pivot Pin Plated 1 26 0714 M8 Mudgua...

Page 48: ...5 1638 Sensor Wabco 1 6 P 319 Main Shredder Loom 1 7 P 687 M12 4 way Plug with 5M wire 1 1 2 3 4 6 5 ELECTRICAL LAYOUT SX200 PETROL MODELS SX200 DIESEL MODELS Item Part No Part Name q ty 1 P 53 Funne...

Page 49: ...ng Washer 4 8 18291 M5 Plain Nut 4 9 0438 M6 16 Pan Pozi 2 10 0709 M6 C Washer 6 Item Part No Part Name q ty 11 Supp d with loom Relay 2 12 0391 M6 T Nyloc Nut 2 13 18405 H Box 1 14 18398 Mounting Bra...

Page 50: ...ne Fuel Filter 1 21 0382 M10 30 Bolt 2 22 0839 M10 C Washer 10 23 4345 M10 P Nyloc Nut 2 24 P 315 Muffler Mounting Front Brkt1 25 0476 M8 Plain Nut 5 26 0878 M10 20 Bolt 2 27 1008 M8 Spring Washer 5 2...

Page 51: ...1 11 P 147 M10 100 Bolt 2 12 1353 M5 16 Pop Rivet 1 Item Part No Part Name q ty 13 4345 M10 P Nyloc Nut 8 14 19374F Muffler 1 15 19370 Honda Spark Arrester 1 16 0382 M10 30 Bolt 8 17 P 209 M10 55 Bol...

Page 52: ...2 1658 M6 12 Bolt 10 3 0709 M6 C Washer 10 4 P 104 Fuel Filler Assembly 1 5 P 65 Fuel Tank Bracket 1 6 0396 3 8 Dowty Washer 1 Item Part No Part Name q ty 7 0211 3 8 Drain Plug 1 8 P 1550 Petrol Tank...

Page 53: ...18 1520 M10 45 Bolt 2 19 4344 M10 Repair Washer 2 Item Part No Part Name q ty 20 1591 Nylon Spacer 2 21 4345 M10 P Nyloc Nut 2 22 P 34 Control Stop Bar 1 23 0178 Rubber End Stop 1 24 2727FS Actuator...

Page 54: ...atch Plate 1 9 0709 M6 C Washer 3 Item Part No Part Name q ty 10 0391 M6 T Nyloc Nut 3 11 P 437 Engine Guard 1 12 P 439 Engine Guard Mount 1 13 P 428 Engine Guard Bracket 1 14 P 429 Motor Pump Guard B...

Page 55: ...daptor 3 4 3 8 1 Item Part No Part Name q ty 18 0152 Washer Dowty 3 4 2 19 1766 Adapter 3 4 3 4 BSP 1 20 0211 3 8 BSP Plug 1 21 19369 Directional Control Valve DCV 110 BAR 1 22 P 328 Hose 3 4 1450mm 1...

Page 56: ...5M Stub Shaft 1 11 1525 M10 40 Caphead 6 12 P 288 Support Bearing 1 Item Part No Part Name q ty 13 P 298 Roller Flange 1 14 P 287 Blade 12 15 P 296 M10 25 Csk Skt 24 16 P 44 Roller Grease Tube 1 17 P...

Page 57: ...HOW EHOW EHOW EHOW 8VHG EHOW K METHOD 1 SET THE DEFLECTION DISTANCE ON THE LOWER SCALE OF THE TENSION GAUGE SO THAT THE UNDERSIDE OF THE O RING EqUALS THE h VALUE GIVEN IN THE TABLE BELOW 2 ENSURE THA...

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