TIGIEFFE AIRO A Series Use And Maintenance Manual Download Page 130

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Use and Maintenance Manual

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A16 J A18 J Series

Page 130

TIGIEFFE S.r.l. a socio unico

Via Villa superiore, 82 - 42045 Luzzara (RE) ITALY-



+39-0522-977365 -



+39-0522-977015

WEB: www.airo.com

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e-mail: [email protected]

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Summary of Contents for AIRO A Series

Page 1: ...S ELEVADORAS AUTOPROPULSADAS ZELFRIJDENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME A SERIES A16 J A18 J USE AND MAINTENANCE MANUAL ENGLISH ORIGINAL INSTRUCTIONS AIRO is a d...

Page 2: ...2012 09 Removed parking brakes in electric and electro diesel versions changed descriptions and hydraulic diagram 2013 10 Specified instructions for harness anchoring points 2014 09 Inserted informati...

Page 3: ...Intended use 7 1 3 1 Leaving at height 8 1 4 Description of the machine 8 1 5 Control panels 9 1 6 Power supply 9 1 7 Machine life demolition and decommissioning 9 1 8 Identification 10 1 9 Location o...

Page 4: ...lay E 50 5 2 6 Battery charger warning light F 50 5 2 7 Enabled control panel warning light G 50 5 2 8 Diesel engine warning lights H L M N 50 5 2 9 Levers of movement of the platform O P Q R S T U 50...

Page 5: ...nt of the braking valves 76 7 2 11 Inclinometer operation check 77 7 2 12 Operation check and adjustment of platform overload controller 79 7 2 13 Overload controller by pass ONLY FOR EMERGENCY OPERAT...

Page 6: ...dures in force in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifi...

Page 7: ...rm intended for lifting persons and materials equipment and work materials in order to carry out maintenance installation cleaning painting de painting sand blasting welding operations etc The max cap...

Page 8: ...hat said above is not a formal authorization of the manufacturer for the leaving at height but it wants to supply information to the employer who is fully responsible for that which can be useful for...

Page 9: ...omposed of rechargeable accumulators and electric pump A heat engine Diesel engine models are identified by the abbreviation D petrol engine models are identified by the abbreviation B a dual powered...

Page 10: ...he various stickers applied on the machine be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial number is also stamped o...

Page 11: ...Hydraulic control unit 4 Hydraulic drive motors 5 Turret rotation hydraulic motor 6 230V plug optional 7 Spirit level optional for visual check of machine levelling 8 Lifting cylinders 9 Battery 10 Po...

Page 12: ...nd material weight me indoors 70 Kg Max number of people on the platform n outdoors 2 Tool and material weight me outdoors 70 Kg Maximum drive height Max Maximum dimensions of platform 0 8 x 1 7 m Max...

Page 13: ...Diesel oil tank capacity NA Lt Max drive speed NA km h 380V three phase electrical pump optional Motor power NA kW Max absorbed current NA A Max drive speed NA km h 230V single phase electric pump opt...

Page 14: ...Use and Maintenance Manual A16 J A18 J Series Page 14...

Page 15: ...rt dimensions 5 5 x 1 765 x 1 985 m Transport dimensions with retracted jib N A m Machine weight unloaded 7600 Kg Stability limit Longitudinal slope 3 Transversal slope 3 Maximum wind speed 12 5 m s M...

Page 16: ...0V single phase electric pump optional Motor power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown o...

Page 17: ...Use and Maintenance Manual A16 J A18 J Series Page 17...

Page 18: ...lifting circuit 230 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 800 x 320 mm Type of tyres 12 x 16 5 Transport dimensions 5 5 x 2 x 2 05 m Transport dimensions with retracted jib N A...

Page 19: ...rolyte quantity 7 Lt Diesel oil tank capacity 45 Lt 380V three phase electrical pump optional Motor power NA kW Max absorbed current NA A Max drive speed NA km h 230V single phase electric pump option...

Page 20: ...Use and Maintenance Manual A16 J A18 J Series Page 20...

Page 21: ...pressure of braking circuit 50 60 bar Tyre dimensions 730 x 230 mm Tyre type 250 15 Transport dimensions 6 47 x 1 765 x 1 985 m Transport dimensions with retracted jib N A m Machine weight unloaded 8...

Page 22: ...nal Motor power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m n x 80 Win...

Page 23: ...Use and Maintenance Manual A16 J A18 J Series Page 23...

Page 24: ...ort dimensions 6 47 x 1 765 x 1 985 m Transport dimensions with retracted jib N A m Machine weight unloaded 8140 Kg Stability limit Longitudinal slope 3 Transversal slope 3 Maximum wind speed 12 5 m s...

Page 25: ...optional Motor power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m n x...

Page 26: ...Use and Maintenance Manual A16 J A18 J Series Page 26...

Page 27: ...lifting circuit 230 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 800 x 320 mm Type of tyres 12 x 16 5 Transport dimensions 6 74 x 2 x 2 05 m Transport dimensions with retracted jib N...

Page 28: ...rolyte quantity 7 Lt Diesel oil tank capacity 45 Lt 380V three phase electrical pump optional Motor power NA kW Max absorbed current NA A Max drive speed NA km h 230V single phase electric pump option...

Page 29: ...Use and Maintenance Manual A16 J A18 J Series Page 29...

Page 30: ...A the level of acoustic pressure at ground control panel does not exceed 85dB A the level of acoustic pressure at platform control panel does not exceed 78dB A As to vibrations in ordinary working con...

Page 31: ...machine The employer is responsible for training The platform is intended for people carriage therefore it is necessary to comply with the current local regulations relevant to this class of machines...

Page 32: ...d indoors only In the event of rain or in parking condition always protect the platform control panel with the specially provided cap if any or a waterproof tarpaulin Do not use the machine in areas w...

Page 33: ...assis or on the turret see paragraph Location of main components brings the machine to a complete halt and signals the fault by means of a continuous hissing sound Electric powered machines feature a...

Page 34: ...ome spray Small trees in leaf begin to sway small waves start to form on inland waters 6 40 50 10 8 13 9 Strong breeze Long waves begin to form White foam crests are very frequent Some sprays Whole tr...

Page 35: ...achine measured outside the wheels or Cross width of machine measured between levelling stabilizer centres i cm Wheel base Longitudinal length of machine measured between wheel centres or Longitudinal...

Page 36: ...tact with or vicinity to power lines According to the applicable laws and the following table a minimum distance from the power lines must be kept Type of power lines Voltage KV Minimum distance m Lig...

Page 37: ...peration checks Before using the machine read the instructions given in this manual and the concise instructions indicated on the platform plate Check the perfect integrity of the machine by sight che...

Page 38: ...control panel The control panel is located on the platform The control panel is fixed to the front guard rail and is used to Turn the machine ON OFF Move the platform during ordinary working procedure...

Page 39: ...ional joystick levers it is therefore possible to adjust movement speed by means of the relative controls To avoid sudden shakes during movements it is advisable to operate the proportional joystick c...

Page 40: ...aneous drive steering orientation with platform lowered booms down telescopic boom retracted jib at a height from 10 and 70 is allowed in all three versions electric E electro diesel ED and four wheel...

Page 41: ...l drive version RTD all platform position controls can be executed only individually whilst the turret orientation can be executed together with the drive and steering control with platform lowered bo...

Page 42: ...booms down telescopic boom retracted jib at height from 10 to 70 only simultaneous drive steering turret orientation is allowed to help machine positioning in narrow places In machines with simultaneo...

Page 43: ...se electric mains The 380V three phase electric pump for platform movement excepting drive and steering and the ground control panel is connected to three phase electric mains See next paragraphs for...

Page 44: ...arge is at 20 only models E or ED with current continuous electrical pump In this condition lifting and telescopic boom extension are disabled Batteries should be immediately recharged 5 1 3 6 3 Diese...

Page 45: ...alue to prevent increasing the overturn risk the operator on the platform is recommended to retract the telescopic boom first and to lower it as the last operation 5 1 3 6 5 Overload red warning light...

Page 46: ...ontrol system and the platform audible alarm are automatically activated for 3 seconds or the whole time the operator remains trapped and or the Dead Man pedal is pressed The danger red light on the p...

Page 47: ...activated except for the pantograph lowering and the telescopic retraction the current operation is immediately stopped and reversed Pantograph lowering Telescopic retraction and Cage Levelling Correc...

Page 48: ...rameters working hours Diesel engine operational faults battery charger operation etc IT IS FORBIDDEN To use the ground control panel as a workstation when personnel is on the platform Use the ground...

Page 49: ...led for emergency operations with locking key switch set to turret symbol Position with action to be kept When the key is released the machine is turned off Turn OFF the control circuits by turning it...

Page 50: ...icating the operation of the battery charger for more detailed information read the paragraph Battery charge 5 2 7 Enabled control panel warning light G The green light is ON when the machine is turne...

Page 51: ...rn clockwise turn the on off key on the ground control panel to Platform position remove the starting key and hand it over to a person in charge on ground properly informed of the use of the emergency...

Page 52: ...petrol motors models EB use only Unleaded Petrol with Octane No 87 5 4 1 Diesel engine start up By turning the starter key on the platform control panel To 0 position the Diesel engine stops models D...

Page 53: ...trol panel by means of the locking key switch located on the electric control unit on the chassis Unlock the push button R turning by a of turn clockwise Set the power selector M at platform to Electr...

Page 54: ...ase by 90 To start the electric pump with the platform controls o Select the platform control panel with the locking key switch on the ground control unit o Unlock the push button R turning by a of tu...

Page 55: ...ied out Press and hold down the dead man pedal as long as the desired operation has been carried out Operate the controls of the machine as indicated in previous paragraphs Fig 12 WARNING To start the...

Page 56: ...e power emergency stop button if available E models and the machine power power circuit cut out is cut out To resume the operations is necessary On the platform control panel Turn the emergency stop b...

Page 57: ...tely screw the knurled knob of the previously chosen actuator 4 Remove the operating lever of the manual pump and insert it on the pump itself 5 Activate the emergency pump 6 Check the correct executi...

Page 58: ...in EU member countries On request the machine can be equipped with plugs and sockets in compliance with local standards or with particular needs Fig 14 Connect to the power mains having the following...

Page 59: ...s according to the country where the machine is used Find out about the legislative limits concerning this operation from the bodies of Health and Safety at work It is absolutely forbidden to drive th...

Page 60: ...n paragraph USE INSTRUCTION under paragraph Drive and steering for correct operation of drive controls During the loading operation following this system it is advisable to lift the jib if present see...

Page 61: ...operation which must be carried out by qualified operators only After placing the machine onto the carrying vehicle fasten it by means of the same holes used for lifting To avoid breaking the platfor...

Page 62: ...eduction gears Reposition the pin into the seats of the reduction gears in the reverse order Place the cover again and tighten the bolts Tow at a very slow speed remember that when the machine is bein...

Page 63: ...e heat engine only when it is not running and sufficiently cool except for those operations such as oil change which must be performed when the motor is hot Risk of burns in contact with hot parts Do...

Page 64: ...e paragraph Various adjustments Every year Check of drive reduction gear oil change Every year Drive circuit pressure relief valve adjustment and operation check Every year Operation check of movement...

Page 65: ...s 8 Rotation reduction gear fixing screws 9 Elastic supports of heat engine For torque wrench setting refer to the table below Fig 18 TORQUE WRENCH SETTING S I thread normal pitch Class 8 8 8G 10 9 10...

Page 66: ...remember to grease the articulated joints in the following cases After washing the machine Before using the machine again after a long time interval After using the machine in adverse environmental co...

Page 67: ...f oil and quantity indicated in the table below HYDRAULIC SYSTEM OIL BRAND TYPE 20 C 79 C TYPE 30 C 48 C REQUIRED QUANTITY A16 JRTD A16 JED A16 JE A18 JRTD A18 JED A18 JE SYNTHETIC OILS 105 Litres ESS...

Page 68: ...ashing procedure avoid air entering the system 7 2 3 5 Filling After washing fill the hydraulic circuit bleed and check the level Bear in mind that contact of fluid with the hydraulic pipes can cause...

Page 69: ...ing the seal housings can cause greater leaks To prevent faults as well as avoid any negative effect on oil quality after the conversion it is best to filter the hydraulic system using a micro filtrat...

Page 70: ...is equipped with a visual clogging indicator During normal operation the visual indicator is in the green zone When the indicator is in the red zone the filtering cartridge is to be replaced However t...

Page 71: ...void sludge deposits the oil must be changed when the reduction gear is hot To change the oil unscrew cap B and place a container of a 2 litre capacity under it Drain the reduction gear completely cle...

Page 72: ...ylinders of the oscillating axle Let the machine perform some travelling until the cylinder of the floating axle cylinders reaches against end stop several times and until you see oil flowing out of t...

Page 73: ...ear The correct clearance between the blocks of the boom is 0 5 1 mm in case of higher clearance tighten the sliding blocks as follows Unscrew dowel A Screw the sliding block B using a cap seeger wren...

Page 74: ...peration softly to check that the above mentioned solenoid valves have been disconnected properly the machine should not move Check the detected pressure value The correct value is indicated in the ch...

Page 75: ...r in the special quick coupling 1 4 BSP D Using the ground control panel lift the machine up to the end stop Check the detected pressure value The correct value is indicated in the chapter Technical f...

Page 76: ...braking valves is required In case of replacement of the hydraulic unit A In case of replacement of one or both braking valves C in a few cases only one valve is fitted To calibrate the braking valves...

Page 77: ...ration according to the longitudinal axis generally X axis Using the platform control panel set the machine so as to place a shim of dimension A 10 mm under the two rear or front wheels see following...

Page 78: ...78 MODELS SHIMS A16 JRTD A18 JRTD A16 JE A16 JED A18 JE A18 JED A mm 135 100 B mm 135 95 WARNING The dimensions of shims A and B refer to max allowed inclination as indicated in table TECHNICAL FEATU...

Page 79: ...operation at least once a year The overload controller consists of Deformation transducer A load cell electronic board B for the system calibration located inside a tight case C in platform Operation...

Page 80: ...tains electronic board switch on the machine With no load on the platform press and hold buttons 1 and 4 until the word CONS appears Press 4 to enter the CAP and 4 again to display the parameter value...

Page 81: ...CARRY OUT ANY OPERATION THOUGH THE RED STEADY LED AND THE AUDIBLE ALARM SIGNAL THE DANGER CONDITION TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND UPON STARTING THE OVERLOAD CONTROLLER OPERATES AGA...

Page 82: ...higher than 10 according to the horizontal axis M1C activated The first drive speed is automatically activated if the chassis is inclined over the max allowed inclination Jib lifting and drive contro...

Page 83: ...g the control circuits of the machine 7 3 3 Starter battery maintenance The starter battery does not require any special maintenance Keep terminals clean by removing any oxidation residues Check corre...

Page 84: ...topping up device follow the instructions described in the battery user manual carefully 7 4 2 DRIVE battery maintenance For normal water operating conditions water topping up is to be carried out ev...

Page 85: ...harger to the mains Use a cable of suitable section min 3x2 5 mm2 Do not use rolled up cables IT IS FORBIDDEN Connection to mains that do not comply with the above mentioned features Failure to comply...

Page 86: ...on and the rated voltage of the battery Alarm flashing YELLOW Thermal probe Thermal probe is disconnected during charging or outside working range check probe connection and measure battery temperatur...

Page 87: ...this manual were subject to the CE type test according to the Directive 2006 42 EC The certification was issued by Eurofins Product Testing Italy Srl 0477 Via Cuorgn 21 10156 Torino TO Italy Test carr...

Page 88: ...ticker 1 029 10 022 SIMULTANEOUS CONTROLS MACHINES emergency manual lowering sticker 1 19 035 10 007 Safety belts coupling sticker 2 20 008 10 020 Triangle hot parts sticker 1 21 029 10 005 Fuel tank...

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Page 90: ...that regard the life of the machine Periodic obligatory inspections under the care of the agency responsible for checking it in Italy ASL or ARPA Obligatory periodic inspections to verify the structur...

Page 91: ...Use and Maintenance Manual A16 J A18 J Series Page 91 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature Stamp...

Page 92: ...pins on the structure DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR DEFORMATION OF TUBES AND CABLES Most of all check at junc...

Page 93: ...MARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR GREASING See chapter 7 2 2 Monthly operation It is not necessary to indicate its execut...

Page 94: ...s not necessary to indicate its execution every month but at least every year when the other operations are carried out DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YE...

Page 95: ...VE CIRCUIT RELIEF PRESSURE VALVE See chapter 7 2 8 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR CALIBRATION CHECK OF MOVEMENT...

Page 96: ...to indicate its execution every day but at least every year when the other operations are carried out DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YE...

Page 97: ...O BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK AND DRIVE REDUCTION GEARS EVERY TWO YEARS See chapter 7 2 3 and 7 2 5 DATE REMARKS SIGNATURE STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRA...

Page 98: ...PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED AIR PURGING FROM OSCILLATING AXLE CYLINDERS See chapter 7 2 6 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR...

Page 99: ...D INCLINOMETER OPERATION CHECK See chapter 7 2 11 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR EFFICIENCY CHECK OF PLATFORM O...

Page 100: ...PERFORMED BRAKING SYSTEM EFFICIENCY CHECK See chapter 7 2 10 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR M1 MICROSWITCH OPER...

Page 101: ...DIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED STICKERS AND PLATES CHECK See Chapter 9 Check the legibility of the aluminium plate on the platform where the...

Page 102: ...IODIC INSPECTIONS BY THE OWNER CHECK OF EMERGENCY DEVICES DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING CHECK See chapter 5 6 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd Y...

Page 103: ...al and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS...

Page 104: ...RS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional features of this machine were in conformance with what was originally required and that...

Page 105: ...es Page 105 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRI...

Page 106: ...es Page 106 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRI...

Page 107: ...1 CNV sheath CNV sheath X X X X 029 08 128 Solenoid valve sheath CA1 CA1 electrovalves sheath X X X X X X 029 08 129 Sheath microswitches CA2 CA2 microswitches sheath X X 029 08 150 Sheath microswitch...

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Page 120: ...M ROTATION ACTUATOR 35 MANUAL PUMP 36 UNIDIRECTIONAL AND PRESSURE RELIEF VALVE M DIESEL ENGINE EP EMERGENCY ELECTRIC PUMP EV1 MOVEMENT PROPORTIONAL JOYSTICK CONTROL EV1T DRIVE PROPORTIONAL JOYSTICK CO...

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Page 122: ...R 30 ELECTRO DIESEL APPLICATION 32 BY PASS SOLENOID VALVE 36 DIESEL ENGINE EV1 PROPORTIONAL JOYSTICK CONTROL EV2 FORWARD DRIVE SOLENOID VALVE EV3 BACKWARD DRIVE SOLENOID VALVE EV4 PANTOGRAPH LIFTING S...

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Page 124: ...isant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE...

Page 125: ...bjet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 C...

Page 126: ...bjet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 C...

Page 127: ...jet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 CE...

Page 128: ...bjet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 C...

Page 129: ...bjet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 C...

Page 130: ...Use and Maintenance Manual A16 J A18 J Series Page 130 TIGIEFFE S r l a socio unico Via Villa superiore 82 42045 Luzzara RE ITALY 39 0522 977365 39 0522 977015 WEB www airo com e mail info airo com...

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