Tiger JD6 E Series Mounting And Operating Instructions Download

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MAINTENANCE

Boom

Maintenance Section 4-23

MAINTENANCE

Flail Axe Blade Bolt Inspection

Inspect Blade Bolts daily for wear or damage as follows:

Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the
carrier IMMEDIATELY if any bolts have:

•

Visible cracks or

•

If the blade bolt is worn or any recessed area is visible on the bolt, or

•

If Blade Bolt has gouges or chipped areas. or

•

If Bushing fits loose in the Rotor Shaft.

Failure to replace abnormally worn bolts or bushings may lead to catastrophic failure of the blades and

ejection of the broken part, which may cause serious bodily injury or death.

Always replace Blade Bolts with new bolts and new bushings whenever replacing the Blades. To tighten bolts

and nuts, first apply thread lock to nut. Make sure to tighten bolts and nuts just enough to allow the blades to

swing freely and not bend the cuttershaft lugs. If cuttershaft lugs are bent together because of over tightening

the blades will not swing freely.

OPS-U-0043

Summary of Contents for JD6 E Series

Page 1: ...ING WITH MOUNTING AND OPERATING INSTRUCTIONS BENGAL ASSEMBLIES JD6xxxE T4F 06011033 Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com Current as of 4 5 18 ...

Page 2: ...he chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration for...

Page 3: ...hooting section Tractor or Truck chassis Contact vehicle dealer If unable to correct the problem yourself contact your local Tiger Dealer after gathering Machine model _______________________ Serial number ________________________ Dealer name _________________________ Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation t...

Page 4: ......

Page 5: ...ION______________________________ 4 PARTS SECTION______________________________________ 5 COMMON PARTS SECTION____________________________ 6 WARRANTY INFORMATION_____________________________ 7 This symbol means CAUTION YOUR SAFETY IS AT RISK When you see this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark ...

Page 6: ......

Page 7: ...Safety Section 1 1 2015 Alamo Group Inc SAFETY SECTION ...

Page 8: ... equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could resu...

Page 9: ...p offs overhead obstructions power lines debris and foreign objects Avoid backing up while mowing vision may be limited severe damage or injury can occur DO NOT run tractor in enclosed building without adequate exhaust ventilation GROUND SPEED WHEN MOWING NORMAL SPEED range is between 1 to 2 mph 1 3 kph ADJUST MOWING SPEED for terrain conditions and grass type density and cut height REDUCE MOWING ...

Page 10: ...er lines LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted boom components and Mower Head SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTAN...

Page 11: ...UBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section D...

Page 12: ...chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and R...

Page 13: ...ose door immediately after cutting limb DO NOT push mower head down onto material to cut it use the front tips of the mower blades to cut into the material DO NOT operate mower when mower is in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and concrete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great veloci...

Page 14: ...t ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement When not mowing stow Boom and Mower head in transport location before moving WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower ...

Page 15: ...ng ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping asse...

Page 16: ... from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage mower switch and PTO and wait for blade to stop rotating before raising mower head DO NOT approach Sickle Bar head until Tractor Engine has been shut off STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has sto...

Page 17: ... leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid Hydraulic fluid may cause gangrene if not surgically remov...

Page 18: ... and obstructions CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris o...

Page 19: ...n mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING Store Boom and Mower in transport positions and engage transport locks if equipped DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS Stopping distance with implement attached may increase Observe STOPPING distances i...

Page 20: ...solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENA...

Page 21: ...shafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety SPTM 1 SEE YOUR TIGER DEALER ...

Page 22: ...ng Tiger cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Tiger dealer to order replacement decals Boom Arm ITEM PART NO QTY TYPE DESCRIPTION 1 02962764 5 WARNING Pinch Points 2 02965262 1 WARNING Hydraulic Oil Hazard 3 02962765 1 DANGER Crushing ...

Page 23: ...flector 5 4240006 1 REFLECT Amber Reflector 6 D668 1 INSTRUCT Lubrication Chart 7 33224 1 DANGER Blades Thrown Object 8 D619 1 WARNING Blade Rotation 9 1 LOGO Made in the USA 10 1 LOGO Tiger Genuine Parts 11 22839 1 INSTRUCT Use Hand Grease Gun 12 32709 1 WARNING Use Genuine Tiger Parts 13 6T3221 1 INSTRUCT Lubrication Instructions 14 nfs 1 SERIAL PLATE Serial Number Plate 15 06550058 1 INSTRUCT B...

Page 24: ...s Thrown Object 4 D637 1 WARNING Disconnect Hydraulic Solenoid 5 1 LOGO Tiger Logo 6 00758194 1 WARNING Pinch Point Hazard 7 1 LOGO 50 Logo 1 LOGO 63 Logo 8 D646 1 DANGER Guard Missing Do Not Operate 9 D655 1 INSTRUCT Lube Chart 10 TB1011 1 DANGER Thrown Object Hazard Shield 11 6T3236 1 LOGO Made in the USA 12 42399 2 REFLECT Red Reflector 13 4240006 1 REFLECT Amber Reflector 14 nfs 1 SERIAL PLATE...

Page 25: ...SAFETY BOOM Safety Section 1 19 2015 Alamo Group Inc SAFETY ...

Page 26: ...SAFETY BOOM Safety Section 1 20 2015 Alamo Group Inc SAFETY ...

Page 27: ...SAFETY BOOM Safety Section 1 21 2015 Alamo Group Inc SAFETY ...

Page 28: ...SAFETY BOOM Safety Section 1 22 2015 Alamo Group Inc SAFETY ...

Page 29: ...SAFETY BOOM Safety Section 1 23 2015 Alamo Group Inc SAFETY ...

Page 30: ... the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before st...

Page 31: ...Assembly Section 2 1 ASSEMBLY SECTION JD6xxxE BENGAL ...

Page 32: ...fore attempting to mount your Tiger mower Refer to the Parts Section of this manual for detailed illustrations to locate all parts ASM C 0001 TRACTOR PREPARATION A Remove right and left hand steps B Disconnect battery cables from both batteries C Remove engine side panels or raise hood to access front pulley D Remove plugs from tractor casting where mainframe and pump mount will be attached E Remo...

Page 33: ...els to opposite sides of tractor Also take note of any width restrictions when transporting by trailer For ease of installation it is best to leave the rear wheels removed during installation of the mower ASM B 0001 POLYCARBONATE SAFETY WINDOW NOTE Installing a boom mower requires that all right side windows be replaced or shielded by a lexan safety window In most cases this should be done before ...

Page 34: ...o touch metal surfaces during application If tip of nozzle becomes clogged cut off tip as required If female threads are contaminated or rusty clean threads by using a thread chaser prior to installation of bolts Apply thread locker to threads of bolts as shown below The allowable fixture time is 1 hour maximum Therefore bolts must be torqued within this time limit The cure time is 72 hours at roo...

Page 35: ...screws and other hardware to secure the sides of the mainframe to the tractor casting as shown on the tractor mount kit page in the Parts Section DO NOT tighten at this time Remove the capscrews one at a time and apply a thread locking agent Reinsert the capscrews and tighten torque to values noted in the torque chart located in the Maintenance Section of this manual ASM C 0003 ...

Page 36: ...wer for the switchbox through a John Deere auxillary power plug in the rear of the cab NOTE The RED wire from the JD power plug should not be used because it is ALWAYS Hot 12 VOLTS ELECTRICAL POWER MUST BE TAKEN FROM A SOURCE LOCATION WHERE IT IS LIVE ONLY WHEN THE IGNITION SWITCH IS IN THE ON POSITION THE RED WIRE MUST BE FUSED AT THE SOURCE LOCATION WITH A CLOSED END CONNECTOR 34538 Connect the ...

Page 37: ... Assembly Section 2 7 WEATHER PACK METRI PACK ASSEMBLY These instructions apply to both Weather Pack and Metri Pack connectors NOTE Use the specific tool for the type of connector you are assembling ASM C 0009 ...

Page 38: ...rator s side of the control handles or valve stand When the front cross member switchbox support bracket is installed apply clear RTV silicon sealant around the outside of the bracket for a water tight seal Refer to the Parts Section for mounting assembly and components needed ASM C 0053 JD6xxxET4F ...

Page 39: ...ting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the Parts Section to attach the plate to the valve mounting bracket Finally place the valve on the valve mounting plate as shown in the Parts Section Align the holes on the valve assembly to the holes on the plate Use the hardware provided to secure the valve to the plate Refer to the Parts Section for ...

Page 40: ... should run parallel to the bottom edge of the wheel well Mark the hole 22 from the origin and 3 from the bottom edge Use the images below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC ASM JD 0068 Place as many hoses in the clamp as will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 ...

Page 41: ... cut when drilling And before drilling double check location of the stand for proper placement of holes Drill 3 holes to match control bracket and secure with capscrews and nylock nuts noted in Parts Section The rubber boot under the rear window can be cut in a crosshair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables will be ...

Page 42: ...f the main and secondary boom cylinders This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing proper boom control This check valve 06502036 Vendor 1968R 063 is similar in appearance to hose adapter 33271 and Adapter 34396 with 06 orifice These components can be identified as follows and are to b...

Page 43: ...post Find the two existing bolts above the area where the post bumps out See the image below Mount the joystick mounting bracket to the cab post with hardware provided Assemble the parts as shown in the Parts Section When operating the joystick make sure it is positioned where the rest of the controls are fully operational ASM JD 0075 CAB POST BOLTS ...

Page 44: ...switchbox mounting brackets to the cross member See illustration below Mount the brackets and switchbox using the hardware supplied as noted in the Parts Section When the front cross member switchbox support bracket is installed apply clear RTV silicon sealant around the outside of the bracket for a water tight seal ASM JD 0020 ...

Page 45: ...ctuator or if the spool position is greater than that specified by the signal voltage from the joystick the actuator will fault out and shut down An active fault condition causes the actuator to drive the spool to neutral shut down and activate a red LED on the top of the actuator The active fault can be canceled by simply cycling the Master Switch OFF and then ON which resets the fault monitoring...

Page 46: ...e less than 30 or greater than 62 for the Deck Roll function Note these initial settings for the Deck Roll function should prevent the spool from shifting into float After making this first adjustment to deck roll if the spool still goes into float adjust the B port screw additionally counterclockwise Reconnect Deutsch connectors on control cables to actuators on Electronic valve Run tractor until...

Page 47: ...in DECK ROLL A Port Deck Out 7 9 Seconds Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck in until deck cylinder is completely extended Then index the deck roll out function and determine the time required for the deck to roll out B Port Deck In Target 7 9 Seconds but DO NOT use Limit Screw Raise main boom...

Page 48: ...ASSEMBLY Assembly Section 2 18 BOOM JOYSTICK DIAGRAM ASM C 0082A ...

Page 49: ... and the mainframe Connect the hoses to the brake valve Assemble the swivel clamp and place the return hose for the motor in the middle and the pressure line on the bottom Place the 1 4 hoses in the top clamp and wrap the hoses with a split hose before tightening the clamp If not all of the 1 4 hoses fit route two of the hoses above the clamp and secure them to the other hoses with a zip tie Make ...

Page 50: ...G HYDRAULIC RESERVOIR Refer to the Maintenance Section for filling specifications and hydraulic oil requirements NOTE Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump ASM C 0004hydro resrv ...

Page 51: ...M C 0056 INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pipe fitting wrap the threads clockwise looking at the end with teflon tape In this way the tape will be tightened when installed NOTE It is not necessary to tape O ring fittings or those installed in swivels ASM C 0088 PREFORMED TUBE INSTALLATION Lay booms on floor so that the side with the clamp plates is up Locate all tube clamps ...

Page 52: ...the gauge to the temperature sensor on the hydraulic reservoir tank ASM C 0051 WHEEL WEIGHT MOUNTING For all tractors using a boom mower a wheel weight will be required for the rear left side wheel It will be necessary to mount the weight in the wheel using the long capscrews lockwashers flatwashers spacers if applicable and hex nuts per the diagram in the Parts Section Installation is most easily...

Page 53: ...fully lower the boomrest and align the holes with those of the axle brace Now install all attaching hardware as shown in the Parts Section loosely to allow for the alignment with the axle brace Tighten torque all hardware on the axle brace and the boomrest ASM JD 0244 ...

Page 54: ...h hardware shown in the Parts Section and tighten Attach the axle braces to the rear axle using the mounting hardware shown in the Parts Section but DO NOT tighten OS BOOMREST MOUNTING Carefully raise the open stow boomrest and align the holes with those of the axle brace Now install all attaching hardware as shown in the Parts Section loosely to allow for the alignment with the left and right axl...

Page 55: ...ak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any conditi...

Page 56: ...ASSEMBLY Assembly Section 2 26 ...

Page 57: ...Operation Section 3 1 2013 Alamo Group Inc OPERATION SECTION ...

Page 58: ... and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Boom and are not specific to a Boom Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor o...

Page 59: ...rsonal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating cond...

Page 60: ...ling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over pr...

Page 61: ...rsby are within 300 feet SBM 9 2 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for usin...

Page 62: ... the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions If the unit is operated on slopes greater than 5 additional counterweight will be required Operation of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 ou...

Page 63: ...ot mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 3 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface place the transmission in neutral and set the parking b...

Page 64: ...ake sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neutral and off position The PTO control lever is disengaged The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the...

Page 65: ...fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evi...

Page 66: ...orn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact SGM 3 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require dai...

Page 67: ...mounted to tractor and hardware is propely installed and tightened OPS B 0021_D Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have attaching hardware Serious injury may occur from not maintaining this machine in good working order SG 21_A The operat...

Page 68: ...ition of each arm section weldment Ensure all pins are in place Ensure all bolts nuts and rollpins are properly installed Check condition of bushings at boom pivot points and hydraulic cylinder tangs Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022_D Never attempt to lubricat...

Page 69: ...l condition of hydraulic pump Inspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the reservoir Never fill the tank above the sight gauge to allow for the ...

Page 70: ...se your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of deck skid shoes and hardware OPS B 0025 Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up SGM 09 All Safety Shields Guards and other safet...

Page 71: ...aper or cardboard to check for hydraulic oil leaks Inspect the condition of the drive belts Ensure the drive belt shields are in place and in good repair Remove any grass or other debris which may be wrapped around the cuttershafts ends Inspect the condition of deck skid shoes and hardware OPS B 0026_B Do not put hands or feet under mower decks Blade Contact can result in serious injury or even de...

Page 72: ... Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part ...

Page 73: ...ign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawb...

Page 74: ...l safety decals are in place and legible The mounting frame bolts are in place and tight The boom connection bolts pins are tight There are no cracks in boom The hydraulic cylinders pins are tight The hydraulic pump hose connections are tight The hydraulic valve controls function properly There are no leaking or damaged hoses The hydraulic oil level is full There is no evidence of hydraulic leaks ...

Page 75: ...iger Boom Mower has four sections with tapered spools located near the right side of the steering wheel The malfunction of a section of the valve does not necessitate the replacement of the entire bank only the faulty section Each section of the valve controls a certain position of the boom or deck Seated in the operators seat the controls from left to right are 1 primary main boom 2 secondary boo...

Page 76: ...located on the front of the cutter head When moving at or near the ground always have the shield in th closed position When mowing in the brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter ...

Page 77: ...OPERATION Boom Operation Section 3 21 2013 Alamo Group Inc OPERATION LEVER 1 MAIN BOOM LEVER 2 SECONDARY BOOM LEVER 3 DECK ROLL ...

Page 78: ...OPERATION Boom Operation Section 3 22 2013 Alamo Group Inc OPERATION LEVER 4 BOOM SWIVEL LEVER 5 BOOM SHIELD ...

Page 79: ...stowed for transporting the machine If the joystick control is not operating properly turn the master switchto the OFF position Install the manual valve handle onto valve and operate the functions individually to stow boom After boom is stowed in rest transport the unit to the maintenance facility and contact your Tiger dealer for assistance DO NOT attempt to operate the valve manually for mowing ...

Page 80: ...he joystick controller The Safety Shield switch opens and closes the shield located on the front of the cutter head When moving at or near the ground always have the shield in the closed position When moving in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter into material larger than 6 diam...

Page 81: ...OPERATION Boom Operation Section 3 25 2013 Alamo Group Inc OPERATION Joystick Control JOYSTICK FWD BACK MOVES MAIN BOOM ...

Page 82: ...OPERATION Boom Operation Section 3 26 2013 Alamo Group Inc OPERATION JOYSTICK LEFT RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL ...

Page 83: ...eight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you ope...

Page 84: ...has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately SG 5 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the k...

Page 85: ...the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control t...

Page 86: ...and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you ...

Page 87: ... turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid ove...

Page 88: ...ithin Special attention should be paid to foreign debris overhead obstructions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a polycarbonate safety protected right side window or a non cabbed tractor equipped w...

Page 89: ...GER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 fe...

Page 90: ...nt and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased OPS B 0009 Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating ...

Page 91: ...ger is not recognized Never allow bystanders within 300 feet of the machine when in operation Extreme care should be taken when operating near loose objects such as gravel rocks and debris These conditions should be avoided 9 5 50 60 Boom Rotary The 50 60 boom rotary brush mower was designed for cutting brush and foliage up to 6 inches in diameter or multiple branches that have a total cross secti...

Page 92: ... are used Begin a pass at the top side of the trees and work down with each consecutive pass When cutting trees and shrubs use a lower speed to allow the knives time to cut as well as mulch the foliage If bystanders approach within 300 feet while mower is in operation turn mower switch OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 300 FEET of the uni...

Page 93: ... The 50 boom flail mower was designed for cutting brush and foliage up to 3 inches in diameter or multiple branches that have a total cross section area equivalent to one 3 inch branch Cutting multiple limbs at the same time may overload the mower causing it to slow down or stall completely Regardless of the size of material being cut the cutter shaft speed must be maintained To ensure that the cu...

Page 94: ...h impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles SGM 4 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shiel...

Page 95: ...r on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011_D BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all mov...

Page 96: ...crushing themselves or others SG 25 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is ru...

Page 97: ...lly avoid pinching any hoses For a open stow style boomrest lower the Main boom onto rest and bring the Secondary boom in until it is sitting on the boomrest For a Legal Stow style boomrest retract the secondary and knuckle cylinders completely Lower the Main boom onto rest Slowly extend the secondary cylinder until the secondary boom contracts the side of the boomrest saddle Next slowly extend th...

Page 98: ...or extends beyond your lane of the road OPS B 0014 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tracto...

Page 99: ...re no bystanders poles large obstructions or any vehicles that may be in path of the mower head or boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way...

Page 100: ...al limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits SBM 8 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to dete...

Page 101: ... this manual is not completely understood contact your Tiger dealer or the address on the cover of this manual for assistance Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as t...

Page 102: ...OPERATION Boom Operation Section 3 46 2013 Alamo Group Inc OPERATION ...

Page 103: ...Maintenance Section 4 1 2015 Alamo Group Inc MAINTENANCE SECTION ...

Page 104: ...draulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks i...

Page 105: ...r repair work SBM 6 Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death SBM 12a MAINTENANCE OF CRANKSHAFT ADA...

Page 106: ...ct grease until it appears at end Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see maint precautions Knives Check Inspect for missing or damaged knives change as needed Spindle mouting bolts Check Torque to 315 ft lbs lubricated spindle to deck Torque to 357 ft lbs dry Knife mounting bolts Check Pre lubricate threads with anti seize knife to disk or bl...

Page 107: ... Pressure Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add as needed Hyd Tank Breather Clean Check Replace Clean or replace element as required Rear Tire Type Max P S I 480 80R38 29 18 4 34 26 18 4 38 26 YEARLY OR EVERY 500 HOURS ITEM SERVICE COMMENTS Spindle Grease Change...

Page 108: ...d 2 Make sure valves are open 3 Low oil level 3 Check hyd tank and fill 4 Line leak 4 Check all fittings and lines re tighten or replace 5 Electronic 5a Without the tractor running turn solenoid faulty the mower switch to on A low audible click should be heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in on position and with a screwdriver or other steel obje...

Page 109: ...eedle nose vise grip to pull spool valve body from block Check block and spool for contaminants and scratches Clean parts or replace if scratched 2 Suction lines 2 Check for kinks or obstruction in obstructed suction hose 3 Low oil level 3 Check hyd tank level and fill Pump will not work 1 Excessive wear 1 Disassemble and repair on internal parts Motor will not work 1 Excessive wear 1 Disassemble ...

Page 110: ...MAINTENANCE Boom Maintenance Section 4 8 2015 Alamo Group Inc MAINTENANCE ...

Page 111: ... Rear Gearbox Grease PAO Synthetic Extreme Mobil SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Cutter Shaft Ground Grease Lithium Complex Mobilgrease CM S Roller Shaft Flail Gun Extreme Pressure NLGI ISO 320 Drive Shaft Coupler Grease Lithium Complex Mobilgrease CM S Flail and Rotary Gun Extreme Pressure NLGI2 ISO 320 Drive Shaft Yoke Grease Lithium Complex Mobilgrease CM S U joint Stub Sha...

Page 112: ...oaps and Detergents Windex 1 Top Job 2 Joy 2 Mr Clean 2 Fantastik 3 Formula 409 4 Sumalight D12 Brucodecid Organic Solvents Butyl Cellosolve Kerosene Hexel F O 554 Naphtha VM P grade Neleco Placer Turco 5042 Alcohols Methanol Isopropyl All residual organic solvents should be removed with a secondary rinse GRAFFITI REMOVAL Butyl cellosolve for removal of paints marking pen inks lipstick etc The use...

Page 113: ...e side of the tank Do not overfill The reservoir has been overfilled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather If your reservior has one sight glass temperature gage The reservior should be filled to the center of the sight glass on the side of the tank Do not over fill If the tank has too much oil the excess m...

Page 114: ...ng Using your finger dab and lubricate the o ring in the top of the new element with oil Install the new element into and on the mounting boss within the head Ensure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl and lubricate with oil Using a clockwise rotation screw the bowl back into the head ensuring that the bowl has not been cross thread...

Page 115: ...re seal failure ADJUSTING CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head remove four bolts that secure the belt cover and remove cover The hex nuts shown below can be adjusted to increase decrease the belt tension as needed NOTE Location of adjustment nuts may vary on flail cutter heads Be sure to replace the belt cover BEFORE operating mower TIGHTENING KNIFE BO...

Page 116: ...se begins to protrude from ends DECK STOP ADJUSTMENT On boom flail loosen locking nut Turn adjustment bolt in and run deck cylinder out to full extension Adjust bolt out until the head just touches the boom and tighten lock nut NOTE Bolt should not hit boom before cylinder reaches full travel GREASING SPINDLE Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part numbe...

Page 117: ...RIVE SHAFT COUPLER With engine stopped ensure driveshaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose crankshaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into coupler until grease ...

Page 118: ...pecifications into universal joints and slip yoke until grease appears at the seal Grease them daily or every 8 hours GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss if applicable main boom pivot boss if applicable and on both ends of the boom swivel cylinder Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specification until grease begins to protrude f...

Page 119: ...until grease begins to protrude from ends This procedure is to be used on the main boom cylinder secondary boom cylinder deck pivot and swivel cylinders daily or at 8 hour intervals BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS ...

Page 120: ...e top of the mower Follow the color coding on the hydraulic hoses and fittings to make sure the motor and hydaulics hoses are assembled properly Connect the red hose connection only to red fitting Connect the blue hose connection only to the blue fitting The blade rotation on the leading edge of the mower should discharge the cut material away from the tractor and operator If the leading edge of t...

Page 121: ...uipment or property 1 The bolts that attach the disk to the spindle must be grade 8 These 5 8 inch bolts are to be torqued to 204 dry or 184 ft lbs lubricated with Loctite 271 2 A thread locking agent may be applied to threads of all mounting bolts before they are installed 3 Disks must be inspected daily for hairline cracks between spindle mounting bolts or around the knife mounting bolts These c...

Page 122: ...n weld or hard face blades Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to t...

Page 123: ... worn areas or If a Pin or D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause serious bodily injury or death Always replace the pins and D Rings whenever excessive wear is noticed If the cotter pins are broken by contact with other flail blades remove the pin and reverse the directio...

Page 124: ...which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail Axe rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differences in blade weight between used...

Page 125: ...ed areas or If Bushing fits loose in the Rotor Shaft Failure to replace abnormally worn bolts or bushings may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts and new bushings whenever replacing the Blades To tighten bolts and nuts first apply thread lock to nut Make sure to tighten b...

Page 126: ...8 Always replace the knife bolts when replacing the knives DO NOT REUSE THE KNIFE BOLTS OR NUTS 9 Assemble knives bushings bolts and nuts as shown in Parts Section of the manual 10 Install the locking hex nut so that the flat face of the nut is towards the knife 11 Apply Loctite 271 or equivalent to threads 12 Torque nut to 120 ft lbs Knife must swing freely DO NOT re use the locking hex nuts for ...

Page 127: ...reely DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts Knives should not be welded on for any reason HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING A press MUST be used to install bearing cups bearing cones and seals DO NOT use a ...

Page 128: ...MAINTENANCE Boom Maintenance Section 4 26 2015 Alamo Group Inc MAINTENANCE THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing ...

Page 129: ...ing section for bearing adjustment 9 Position the spindle housing horizontally with the drain hole oriented up Grease through the zerk with Tiger Spindle Lubricant part number 06540000 until the grease purges from the drain hole 10 Install the plug into the drain hole BEARING ADJUSTMENT 1 Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely 2 Position a magnet...

Page 130: ...d off Use extreme care Oil must be cool and the technician should stand to the side to prevent exposure to any hydraulic oil Always consult the Material Safety Data Sheet and wear any required Personal Protective Equipment A catch pan may be required to retain any spilled oil 11 Cap both ends of the fitting with suitably sized metal caps 12 Remove the cylinder pins starting with the ROD end cylind...

Page 131: ...t lb or 104ft lb if you use an extension the top string guard on the drive side 8 Install use Loctite 271 or equivalent and torque 95ft lb or 104ft lb if you use an extension the bottom string guard on both sides 9 Make sure the cuttershaft is centered On the non drive side tighten one set screw in the bearing onto the cuttershaft 10 Remove the other set screw and drill a 5 16 hole into the cutter...

Page 132: ...MAINTENANCE Boom Maintenance Section 4 30 2015 Alamo Group Inc MAINTENANCE ...

Page 133: ...h paper or cardboard Tighten fittings or replace hoses immediately _______ Knives Inspect for missing or damaged knives change only complete sets as needed _______ Belts Check tighten replace belts as needed _______ Mainframe deck Unless otherwise specified retorque bolts according to torque specifications in this section _______ Hydraulic fluid level Add if required per fluid recommendations ____...

Page 134: ...MAINTENANCE Boom Maintenance Section 4 32 2015 Alamo Group Inc MAINTENANCE ...

Page 135: ...PARTS SECTION JD6 BENGAL BOOM ...

Page 136: ...NT 12 JOYSTICK AND SWITCHBOX MOUNT 14 CABLE MANUAL LIFT VALVE 5 SPOOL 16 5 SPOOL CABLE CONTROL MOUNT 18 BATTERY RELOCATION 20 BOOMREST SINGLE COLUMN 22 BOOMREST OPEN STOW 23 POLYCARBONATE SAFETY WINDOW 24 FIRE EXTINGUISHER OPTION 26 BULKHEAD HYDRAULICS BOOM MOWER 28 BULKHEAD DIAGRAM 30 WHEEL WEIGHT 31 NOTES 32 2016 Alamo Group Inc Parts Section 2 JD6XXXE BENGAL ...

Page 137: ...PARTS ORDERING GUIDE 2016 Alamo Group Inc Parts Section 3 JD6XXXE BENGAL ...

Page 138: ...TRACTOR MOUNT KIT 2016 Alamo Group Inc Parts Section 4 JD6XXXE BENGAL ...

Page 139: ...MNT 06380089 12 22016 16 FLATWASHER 3 8 GR8 13 21631 6 CAPSCREW 3 8 X 1 1 4 NC GR8 14 21627 12 NYLOCK NUT 3 8 NC 15 22017 4 FLATWASHER 7 16 16 21677 2 NYLOCK NUT 7 16 NC 17 21680 2 CAPSCREW 7 16 X 1 1 4 NC 18 06510083 1 VALVE BRAKE SOL 3000PSI 19 21644 2 CAPSCREW 3 8 X 5 NC 20 6T2309 3 CAPSCREW 3 4 X 5 1 2 NC 21 06380061 1 MNT PUMP HYDRO T4 JD6XXXD 22 25341 4 CAPSCREW 20MM X 70MM 2 5 PITCH 23 0650...

Page 140: ...WELL 3 34309 1 BALL VALVE 1 1 2 FOR 4 06503083 1 ADAPTER 1 1 2 ORB X 1 1 2 ORB 5 06503084 1 ELBOW 1 1 2 FB X 1 1 2 FB 6 34710 1 ADAPTER 1 1 2 ORB X 1 1 2 MJ 7 06500746 1 HOSE 2 X 107 8 32382 2 BRACKET HOSE 9 21632 1 CAPSCREW 3 8 X 1 1 2 NC 10 22016 1 FLATWASHER 3 8 2016 Alamo Group Inc Parts Section 6 JD6XXXE BENGAL ...

Page 141: ...LANGE 12 26 06503198 1 ELBOW 3 4 MJ X 12FL45 27 06500811 1 HOSE 1 X 182 28 06500746 1 HOSE 1 1 2 X 107 29 TF4852 1 KIT FLANGE 20 30 30708 1 CAPSCREW 20MM X 90MM 2 5P 31 33880 1 FLATWASHER 3 4 32 TB3012 2 CLAMP CROSSOVER TUBE 33 21727 1 NYLOCK NUT 1 2 NC 34 22018 1 FLATWASHER 1 2 WIDE 35 21732 1 CAPSCREW 1 2 X 1 3 4 NC 36 1 HOSE SEE BOOM MOUNT KIT 37 1 HOSE SEE BOOM MOUNT KIT 38 33555 4 ADAPTER 1 M...

Page 142: ...COOLER MOUNT 2016 Alamo Group Inc Parts Section 8 JD6XXXE BENGAL ...

Page 143: ...NT COOLER FRONT 3 06700166 1 COOLER 4 33880 8 FLATWASHER 3 4 GR8 SAE 5 06400165 2 SPACER COOLER FRONT 6 21825 4 HEX NUT 3 4 NC 7 21833 4 CAPSCREW 3 4 X 2 1 4 NC 8 22016 4 FLATWASHER 3 8 GR8 9 21627 4 NYLOCK NUT 3 8 NC 10 21631 4 CAPSCREW 3 8 X 1 4 NC GR8 2016 Alamo Group Inc Parts Section 9 JD6XXXE BENGAL ...

Page 144: ...BOOM MOUNT KIT 2016 Alamo Group Inc Parts Section 10 JD6XXXE BENGAL ...

Page 145: ... 6T3211 2 GREASE ZERK 1 8 NPT 8 21677 3 NYLOCK NUT 7 16 NC 9 32380 2 PIN 1 10 21683 2 CAPSCREW 7 16 X 2 NC 11 TB1023 2 ROLL PIN 12 06420100 1 PIN 1 1 4 13 SPHERICAL BEARING NOT FOR SALE 14 06700221 1 SWIVEL T4F BNGL CPLT 15 06520250 1 BEARING WASHER 16 32810 2 ADAPTER ELBOW 17 06501029 1 CYLINDER 3 X 13 88 18 06420022 1 PIN 1 5 X 12 19 21688 1 CAPSCREW 7 16 X 3 1 4 2016 Alamo Group Inc Parts Secti...

Page 146: ...ION 1 06700224 1 ELECTRONIC VALVE 2 21630 4 CAPSCREW 3 8 X 1 NC 3 34622 1 PLATE VALVE REAR MNT 4 21987 4 LOCKWASHER 5 16 5 21579 4 CAPSCREW 5 16 X 3 4 NC 8 32807 9 ADAPTER 5 8 MB X 3 8 MJ 9 06500687 6 HOSE 1 4 X 268 2016 Alamo Group Inc Parts Section 12 JD6XXXE BENGAL ...

Page 147: ...CAPSCREW REFER TO BOOM MNT KIT PAGE 21 0503029 1 TEE RUN 1 2 MB X 3 8 MJ X 3 8 MJ 26 21632 4 CAPSCREW 3 8 X 1 1 2 NC 27 6T2615 4 WASHER FENDER 3 8 28 06340033 1 VALVE MOUNT 29 22015 1 FLATWASHER 5 16 30 21577 1 NYLOCK NUT 5 16 NC 31 33382 1 ELBOW 1 2 MB X 1 2 MJ 32 06503041 1 ADAPTER 5 8 ORB X 1 2 FJX 33 06510050 1 TRAVEL LOCK METRIPACK COIL 34 33271 1 ADAPTER 1 2 MOR X 3 8 MJ 35 06500072 1 BRACKE...

Page 148: ...JOYSTICK AND SWITCHBOX MOUNT 2016 Alamo Group Inc Parts Section 14 JD6XXXE BENGAL ...

Page 149: ...32829 4 SCREW MACHINE 10 32 X 3 4 FLT HD 11 33693 1 CBL EXT 4FT 12 06510196 1 SWITCH BOX DF BOOM 13 06411086 4 BRKT MNT 14 21529 10 CAPSCREW 1 4 X 3 4 NC 15 06411087 1 BRKT STABILIZING LT 16 22014 10 FLATWASHER 1 4 17 21527 12 NYLOCK NUT 1 4 NC 18 21528 4 CAPSCREW 1 4 X 1 2 NC 19 06411116 1 BRKT MNT SWITCH BOX 20 21986 6 LOCKWASHER 1 4 21 06411378 1 BRKT STABILIZING RT 22 06510045 1 CONTROLLER COO...

Page 150: ...CABLE MANUAL LIFT VALVE 5 SPOOL 2016 Alamo Group Inc Parts Section 16 JD6XXXE BENGAL ...

Page 151: ...TRCTR 1 2 MOR X 3 8 MJ 14 33271 6 ADAPTER 1 2 MOR X 3 8 MJ 15 06502036 2 VLV CHECK W 06 MOR X 1 2 MOR X 3 8 16 06500688 2 HOSE 1 4 X 288 17 06500687 6 HOSE 1 4 X 268 18 33411 1 HOSE 1 4 X 24 19 06500697 2 HOSE 1 4 X 210 20 06500811 2 HOSE 3 4 X 182 21 06503023 3 ADAPTER 3 4 ORB X 3 4 MJ 22 06500496 1 HOSE 3 4 X 50 24 06503029 TEE RUN 1 2 MOR X 3 8 MJ X 3 8 MJ 25 24300 1 ACCUMULATOR 26 21631 2 CAPS...

Page 152: ...5 SPOOL CABLE CONTROL MOUNT 2016 Alamo Group Inc Parts Section 18 JD6XXXE BENGAL ...

Page 153: ...C 8 21627 3 NYLOCK NUT 3 8 NC 9 27082B 3 SPACER 10 21636 3 CAPSCREW 3 8 X 2 1 2 NC 11 06505100 5 CBL CNTRL 108 12 21527 5 NYLOCK NUT 1 4 NC 13 22014 5 FLATWASHER 1 4 14 06402045 1 SUPPORT STAND 16 06411087 1 BRKT STABILIZER 17 21528 2 CAPSCREW 1 4 X 1 2 NC 18 06411086 2 BRKT MNT 19 21530 1 CAPSCREW 1 4 X 1 NC 20 34332 1 CAPSCREW 1 4 X 9 1 4 NC 21 21548 2 CAPSCREW 1 4 X 9 NC 22 06510045 1 CONTROLLE...

Page 154: ...BATTERY RELOCATION 2016 Alamo Group Inc Parts Section 20 JD6XXXE BENGAL ...

Page 155: ...0234 2 CAPSCREW 1 4 X 10 NC 2 06411429 1 ANGLE 3 BATTERY EXISTING PART 4 35176 2 NUT CLIP 1 4 NC 5 06370231 1 RELOCATION BRACKET 6 06537029 2 NUT CLIP 3 8 NC 7 06401784 2 SQUARE PLATE 8 21638 2 CAPSCREW 3 8 X 3 NC 2016 Alamo Group Inc Parts Section 21 JD6XXXE BENGAL ...

Page 156: ...T4F 2 06310074 1 BOOMREST SC 3 06310113 1 SADDLE BOOMREST 222 4 22021 16 FLATWASHER 3 4 5 21843 8 CAPSCREW 3 4 X 6 NC 6 21825 8 HEX NUT 3 4 NC 7 06533004 8 FLATWASHER 1 2 SAE GR8 8 21733 4 CAPSCREW 1 2 X 2 NC 9 21727 4 NYLOCK NUT 1 2 NC 2016 Alamo Group Inc Parts Section 22 JD6XXXE BENGAL ...

Page 157: ...JD6E RS T4F 3 33764 16 FLATWASHER 5 8 GR8 SAE 4 06310157 1 BOOMREST OS T4 5 06411166 1 SADDLE T4 BENGAL 6 06533004 8 FLATWASHER 1 2 SAE GR 8 7 21732 4 CAPSCREW 1 2 X 1 3 4 NC 8 21783 8 CAPSCREW 5 8 X 2 NC 9 21777 8 NYLOCK HEX NUT 5 8 10 21727 4 NYLOCK NUT 1 2 NC 2016 Alamo Group Inc Parts Section 23 JD6XXXE BENGAL ...

Page 158: ...POLYCARBONATE SAFETY WINDOW 2016 Alamo Group Inc Parts Section 24 JD6XXXE BENGAL ...

Page 159: ...SOLATOR 7 06410268 1 TOP BRACKET 8 06410269 1 BOTTOM BRACKET 9 21529 2 CAPSCREW 1 4 X 3 4 NC 10 21986 2 LOCKWASHER 1 4 11 21525 2 HEX NUT 1 4 NC 12 21581 2 CAPSCREW 5 16 X 1 1 4 NC 13 6T2619 2 LOCKWASHER 8MM 14 34948 2 WASHER 8MM 15 21577 2 NYLOCK NUT 5 16 NC 06537005 1 3M ADHESIVE 16 6T2491 2 CAPSCREW 8MM X 30MM 1 25P 17 HEX NUT EXISTING HARDWARE 18 06402263 1 BRKT MIRROR RELOCATING 2016 Alamo Gr...

Page 160: ...FIRE EXTINGUISHER OPTION 2016 Alamo Group Inc Parts Section 26 JD6XXXE BENGAL ...

Page 161: ...SCRIPTION 1 32212 1 FIRE EXTINGUISHER BRACKET 2 21529 4 CAPSCREW 1 4 X 3 4 NC 3 21527 4 HEX NUT NYLOCK 1 4 NC 4 32212 1 FIRE EXTINGUISHER 5 33524 2 CAPSCREW 10MM X 20MM 6 06410962 1 MNT FIRE EXTINGUISHER 2016 Alamo Group Inc Parts Section 27 JD6XXXE BENGAL ...

Page 162: ...BULKHEAD HYDRAULICS BOOM MOWER 2016 Alamo Group Inc Parts Section 28 JD6XXXE BENGAL ...

Page 163: ...5 5 06500892 2 HOSE 4X71 6MBX6FJX 6 06500892 2 HOSE 4X71 6MBX6FJX 7 06500890 6 HOSE 4X77 5MJX6MB 8 06500395 2 HOSE 16X149 16FJXX16FJX 9 34383 1 HOSE 16X100 16FJXX16FJX90 10 06500209 1 HOSE 16X138 16FJXX20FL45 11 06503200 2 ELBOW 16MJX16FJX BT90 12 33287 2 FITTING BULKHEAD 1MJX1MOR 13 06503027 2 QCK CPLR 16 FEM FLAT 14 06503028 4 QCK CPLR 16 MALE FLAT 15 33555 2 ADAPTER 1MBX1MJ 2016 Alamo Group Inc...

Page 164: ...BULKHEAD DIAGRAM 2016 Alamo Group Inc Parts Section 30 JD6XXXE BENGAL ...

Page 165: ...T NO QTY DESCRIPTION 1 06530213 3 CAPSCREW 7 8 X 16 NC GR8 2 06533000 6 FLATWASHER 7 8 GR8 3 32517 1 WHEEL WEIGHT 1700 4 06400410 4 SPACER 5 06531000 3 HEX NUT 7 8 NC GR8 2016 Alamo Group Inc Parts Section 31 JD6XXXE BENGAL ...

Page 166: ...NOTES 2016 Alamo Group Inc Parts Section 32 JD6XXXE BENGAL ...

Page 167: ...PARTS SECTION COMMON BENGAL BOOM T4 ...

Page 168: ...Common Bengal T4 Parts Section NOTES ...

Page 169: ...LAIL DRIVE ASSEMBLY 36 63IN FLAIL MOWER ASSEMBLY 38 BOOM FLAIL PIVOT ASSEMBLY 40 3IN X 13 7 8 IN WELDED CYLINDER BREAKDOWN 42 3IN X 18IN WELDED CYLINDER BREAKDOWN 43 3 1 2IN X 20IN WELDED CYLINDER BREAKDOWN 44 4IN X 20IN WELDED CYLINDER BREAKDOWN 45 5IN X 20IN WELDED CYLINDER BREAKDOWN 46 NOTES 47 5 SPOOL ELECTRONIC VALVE OPEN STOW 3PS 48 5 SPOOL ELECTRONIC VALVE SIDE STOW 50 FRONT HYDRAULIC PUMP ...

Page 170: ...66 BRAKE VALVE HYDRAULIC SCHEMATIC 67 ELECTRICAL TROUBLESHOOTING GUIDE 68 HYDRAULIC TROUBLESHOOTING GUIDE 69 TROUBLESHOOTING 70 TROUBLESHOOTING CONTINUED 71 WHEEL WEIGHT BENGAL 18 72 2015 Alamo Group Inc Parts Section 6 4 COMMON BENGAL T4 ...

Page 171: ...PARTS ORDERING GUIDE 2015 Alamo Group Inc Parts Section 6 5 COMMON BENGAL T4 ...

Page 172: ...BOOM ASSY BENGAL 18 T4 2015 Alamo Group Inc Parts Section 6 6 COMMON BENGAL T4 ...

Page 173: ... X 1FJX45 13 TB3010 3 BUSHING 14 TB1035 1 BUSHING SPACER 15 35312 1 SET COLLAR 16 06510050 1 TRAVEL LOCK METRIPACK COIL 17 31329 1 ADAPTER 1 2ORB X 1 2ORB ADJ 18 06501023 1 DECK ROLL CYLINDER 3 X 18 19 06537021 6 ROLL PIN 5MM 20 TB1033 4 PIN 1 21 6T3207 4 GREASE ZERK 1 4 22 TB3033 1 CLEVIS WITH SPHERICAL BEARING 23 21677 2 NYLOCK NUT 7 16 NC 24 21688 2 CAPSCREW 7 16 X 3 1 4 NC 25 TB1025 1 PIN 1 1 ...

Page 174: ...BOOM ASSY BENGAL STANDARD 22 T4 2015 Alamo Group Inc Parts Section 6 8 COMMON BENGAL T4 ...

Page 175: ... GREASE ZERK 1 4 12 35312 1 SET COLLAR 13 06510050 1 TRAVEL LOCK METRIPACK COIL 14 31329 1 ADAPTER 1 2ORB X 1 2ORB ADJ 15 06501022 1 CYLINDER 4 X 20 16 06501023 1 CYLINDER 3 X 18 17 06537021 6 ROLL PIN 5MM 18 TB1033 1 PIN 1 X 4 19 TB1036 1 PIN 1 X 4 11 16 20 TF1143 1 PIN LYNCH 21 21688 2 CAPSCREW 7 16 X 3 1 4 NC 22 21677 2 NYLOCK NUT 7 16 NC 23 6T3210 1 GREASE ZERK 1 8 X 90 24 TB1025 1 PIN 1 1 2 X...

Page 176: ...BOOM ASSY HYD BENGAL 22 T4 2015 Alamo Group Inc Parts Section 6 10 COMMON BENGAL T4 ...

Page 177: ...OSE 1 4 X 83 4 1 HOSE 1 4 X 83 5 06500695 1 HOSE 1 4 X 138 6 1 HOSE 1 4 X 138 7 06500696 1 HOSE 1 4 X 112 8 1 HOSE 1 4 X 112 9 34645 1 HOSE 1 X 182 10 1 HOSE 1 X 182 11 06505019 3 CLAMP KIT 3 SECTION 12 34102 2 TUBE PRFRMD SEC BOOM 13 2403306 2 TUBE PRFRMD SEC BOOM HP 14 30111 2 CLAMP KIT 2 SECTION 2015 Alamo Group Inc Parts Section 6 11 COMMON BENGAL T4 ...

Page 178: ...BOOM ASSY BENGAL EXT 24 T4 2015 Alamo Group Inc Parts Section 6 12 COMMON BENGAL T4 ...

Page 179: ...07 3 GREASE ZERK 1 4 12 35312 1 SET COLLAR 13 06510050 1 TRAVEL LOCK METRIPACK COIL 14 31329 1 ADAPTER 1 2ORB X 1 2ORB ADJ 15 06501022 1 CYLINDER 4 X 20 16 06501023 1 CYLINDER 3 X 18 17 06537021 6 ROLL PIN 5MM 18 TB1033 1 PIN 1 X 4 19 TB1036 1 PIN 1 X 4 11 16 20 TF1143 1 PIN LYNCH 21 21688 2 CAPSCREW 7 16 X 3 1 4 NC 22 21677 2 NYLOCK NUT 7 16 NC 23 6T3210 1 GREASE ZERK 1 8 X 90 24 TB1025 1 PIN 1 1...

Page 180: ...BOOM ASSY HYD BENGAL 24 T4 2015 Alamo Group Inc Parts Section 6 14 COMMON BENGAL T4 ...

Page 181: ...SE 1 4 X 100 4 1 HOSE 1 4 X 100 5 06500717 1 HOSE 1 4 X 170 6 1 HOSE 1 4 X 170 7 06500718 1 HOSE 1 4 X 130 8 1 HOSE 1 4 X 130 9 06500715 1 HOSE 1 X 198 10 1 HOSE 1 X 198 11 06505019 3 CLAMP KIT 3 SECTION 12 34103 2 TUBE PRFRMD SEC BOOM 13 30169 2 TUBE PRFRMD SEC BOOM HP 14 30111 2 CLAMP KIT 2 SECTION 2015 Alamo Group Inc Parts Section 6 15 COMMON BENGAL T4 ...

Page 182: ...BOOMREST OPEN STOW 2015 Alamo Group Inc Parts Section 6 16 COMMON BENGAL T4 ...

Page 183: ...W 1 2 X 1 3 4 NC 4 06533004 8 FLATWASHER 1 2 SAE 5 21725 4 HEX NUT 1 2 NC 6 21782 8 CAPSCREW 5 8 X 1 3 4 NC 7 33764 16 FLATWASHER 5 8 SAE 8 21775 8 HEX NUT 5 8 NC 9 24881 12 LOCKWASHER 20MM 10 27281 12 CAPSCREW 20MM X 60MM 2 5P 11 1 AXLE BRACE RH 12 1 AXLE BRACE LH 2015 Alamo Group Inc Parts Section 6 17 COMMON BENGAL T4 ...

Page 184: ...2 33777 2 SKID SHOE 50 RTRY 3 33754 1 SHIELD 50 RTRY 4 33879 6 CAPSCREW 3 4 X 2 1 4 NF GR 8 5 33880 6 FLATWASHER 3 4 GR 8 SAE 6 21993 6 LOCKWASHER 3 4 GR 8 7 6T2413 6 HEX NUT 3 4 NF GR 8 8 6T1024H5 1 SPINDLE ASSY CPLT HD 5 8 HOLES 2015 Alamo Group Inc Parts Section 6 18 COMMON BENGAL T4 ...

Page 185: ... 1 HOSE RETURN 06500154 1 HOSE RETURN LRS ONLY 25 21725 4 HEX NUT 1 2 NC 26 06533004 4 FLATWASHER 1 2 27 6T2290 4 CAPSCREW 5 8X2 NF GR 8 28 33764 8 FLATWASHER 5 8 GR 8 SAE 29 21992 4 LOCKWASHER 5 8 30 6T2408 4 HEX NUT 5 8 NF 31 TF1124 1 SQUARE KEY 32 33881 2 CAPSCREW FLG 3 8 X 3 4 NC 33 33779 1 PLATE COVER KNF HOLE 34 06410439 1 COVER 35 22014 2 FLATWASHER 1 4 36 21530 2 CAPSCREW 1 4 X 1 NC 37 341...

Page 186: ...G DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1 8 3 34878 2 SPACER 4 06538000 2 KNIFE MOUNTING BOLT 5 06521001 2 STANDARD KNIFE 6 33764 6 FLATWASHER 7 6T2259 6 CAPSCREW 06770012 BOLT KIT INCLUDES ITEMS 6 7 LOCTITE 8 06521002 2 GRASS KNIFE OPTIONAL 6T1825 LOCTITE USED ON ALL DISK MOUNTING BOLTS 2015 Alamo Group Inc Parts Section 6 20 COMMON BENGAL T4 ...

Page 187: ...BS 2 06400388 1 BAR BLADE TRB 3 06521001 2 KNIFE TRB50 5 8 4 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 5 06533002 2 FLATWASHER 1 1 8 GR 8 6 6T1023R 2 KNIFE MTG NUT 1 1 8 NF GR8 7 6T2259 6 CAPSCREW 5 8X1 3 4 NF GR8 8 33764 6 FLATWASHER 5 8 GR 8 SAE 2015 Alamo Group Inc Parts Section 6 21 COMMON BENGAL T4 ...

Page 188: ...Y 2 33777 2 SKID SHOE RTRY 3 06320162 1 SHIELD 60 RTRY 4 33879 6 CAPSCREW 3 4 X 2 1 4 NF GR 8 5 33880 6 FLATWASHER 3 4 GR 8 SAE 6 21993 6 LOCKWASHER 3 4 GR 8 7 6T2413 6 HEX NUT 3 4 NF GR 8 8 6T1024H5 1 SPINDLE ASSY CPLT HD 5 8 HOLES 2015 Alamo Group Inc Parts Section 6 22 COMMON BENGAL T4 ...

Page 189: ...RN 06500154 1 HOSE RETURN LRS ONLY 25 21725 4 HEX NUT 1 2 NC 26 06533004 4 FLATWASHER 1 2 27 6T2290 4 CAPSCREW 5 8X2 NF GR 8 28 33764 8 FLATWASHER 5 8 GR 8 SAE 29 21992 4 LOCKWASHER 5 8 30 6T2408 4 HEX NUT 5 8 NF 31 TF1124 1 SQUARE KEY 32 33881 2 CAPSCREW FLG 3 8 X 3 4 NC 33 33779 1 PLATE COVER KNF HOLE 34 06410439 1 COVER 35 22014 2 FLATWASHER 1 4 36 21530 2 CAPSCREW 1 4 X 1 NC 37 34187 1 HOSE 1 ...

Page 190: ...2 SPACER 4 34684 2 STANDARD GRASS KNIFE 5 34685 2 HIGH SUCTION GRASS KNIFE OPTIONAL 6 34497 2 KNIFE MOUNTING BOLT 7 25270 6 FLATWASHER 5 8 GR8 USS 8 6T2259 6 CAPSCREW 5 8 X 1 3 4 NF GR8 6T1825 1 LOCKTITE USED ON ITEM 8 27167 1 BOLT KIT ITEMS 7 8 33893 1 KNIFE KIT ITEMS 2 4 6 2015 Alamo Group Inc Parts Section 6 24 COMMON BENGAL T4 ...

Page 191: ... 1 BAR BLADE RTRY60 3 6T1023R 2 KNIFE MTG NUT 1 1 8 NYLOCK NF 4 06533002 2 FLATWASHER 1 1 8 GR8 5 06521001 2 KNIFE TRB50 5 8 6 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 7 33764 6 FLATWASHER 5 8 GR 8 SAE 8 6T2259 6 CAPSCREW 5 8 X 1 3 4 NF GR8 2015 Alamo Group Inc Parts Section 6 25 COMMON BENGAL T4 ...

Page 192: ...ROTARY MOWER SPINDLE ASSEMBLY 2015 Alamo Group Inc Parts Section 6 26 COMMON BENGAL T4 ...

Page 193: ...DJUSTMENT SLEEVE 6 6T1011 1 UPPER SEAL SET OF 2 7 6T1012 1 BEARING CONE 8 6T1013 1 BEARING CUP 9 6T1010H 1 SPINDLE HOUSING 10 30570 1 FITTING STREET ELBOW 11 33990 1 GREASE ZERK 12 6T1013H 1 BEARING CUP 13 6T1012H 1 BEARING CONE 14 6T1011H 1 LOWER SEAL 15 6T1019 1 SPINDLE KEY 16 PT1018H5 1 SPINDLE 17 06503064 1 O RING PLUG 1 8 31771 SPINDLE REBUILD KIT INCLUDES ITEMS 2 8 AND 12 15 2015 Alamo Group...

Page 194: ...BOOM ROTARY PIVOT ASSEMBLY 2015 Alamo Group Inc Parts Section 6 28 COMMON BENGAL T4 ...

Page 195: ...B1030 1 PIN 7 33985 1 PIN 8 33986 1 PIN 9 21688 1 CAPSCREW 7 16 X 3 1 4 NC 10 21677 1 NYLOCK NUT 7 16 NC 11 21635 3 CAPSCREW 3 8 X 2 1 4 12 6T3207 3 GREASE ZERK 13 21627 3 NYLOCK NUT 3 8 NC 14 TB3010 3 BUSHING 15 SECONDARY BOOM REFER TO BOOM ARM ASSY 16 CYLINDER REFER TO BOOM ARM ASSY 17 ROTARY MOWER HEAD REFER TO ROTARY DECK 2015 Alamo Group Inc Parts Section 6 29 COMMON BENGAL T4 ...

Page 196: ...50IN FLAIL DRIVE ASSEMBLY 2015 Alamo Group Inc Parts Section 6 30 COMMON BENGAL T4 ...

Page 197: ... 1 LOCKWASHER 5 8 16 21775 1 HEX NUT 5 8 17 21732 5 CAPSCREW 1 2 X 1 3 4 18 21990 4 LOCKWASHER 1 2 19 21725 4 HEX NUT 1 2 20 6T2418 1 LOCK NUT 1 2 21 21630 4 CAPSCREW 3 8 X 1 22 21988 4 LOCKWASHER 3 8 23 22016 4 FLATWASHER 3 8 24 21584 6 CAPSCREW 5 16 X 2 25 21987 6 LOCKWASHER 5 16 26 27938 1 FLATWASHER 1 2 27 21700 2 HEX NUT 1 2 NF 28 TF3021 2 BELT 29 TF1125 1 SQUARE KEY 30 TF1025 1 SQUARE KEY MO...

Page 198: ... DESCRIPTION 34787 1 FLAIL BOOM 50 BRUSH CPLT ASSY LIGHT BRUSH GRASS 06742133 1 FLAIL BOOM 50 MD GRASS CPLT ASSY MEDIUM BRUSH GRASS 1 TF3003F 1 CUTTER HEAD BONNET 2 TF3004 1 FRONT SHIELD 2015 Alamo Group Inc Parts Section 6 32 COMMON BENGAL T4 ...

Page 199: ...APSCREW 3 8 X 1 1 4 NC 15 21630 5 CAPSCREW 3 8 X 1 NC 16 6T7031D 4 PLOW BOLT 1 2 X 1 1 2 NC 17 21731 6 CAPSCREW 1 2 X 1 1 2 NC 18 21990 18 LOCKWASHER 1 2 19 21725 10 HEX NUT 1 2 NC 20 TF1040 1 CUTTER SHAFT GUARD 21 TF3007A 1 COVER PLATE 22 21825 1 HEX NUT 5 8 NC 23 21838 1 CAPSCREW 3 4 X 3 1 2 NC 24 TF3406 1 GROUND ROLLER TIE ROD 25 TF1022 2 FLANGE BEARING 1 3 8 26 TF3407 2 GROUND ROLLER ADJUSTMEN...

Page 200: ...50IN FLAIL MOWER ASSY PASS THROUGH KNIVES 2015 Alamo Group Inc Parts Section 6 34 COMMON BENGAL T4 ...

Page 201: ...R BUSHING 16 46399 01 24 KNIFE FLAIL FORGED 17 33854 24 CAPSCREW 5 8 X 4 1 2 NC 18 32674 24 HEX NUT 5 8 NC 19 21838 1 CAPSCREW 3 4 X 3 1 2 NC 20 21825 1 HEX NUT 5 8 NC 21 21732 8 CAPSCREW 1 2 X 1 3 4 NC 22 21731 6 CAPSCREW 1 2 X 1 1 2 NC 23 21990 18 LOCKWASHER 1 2 24 21725 10 HEX NUT 1 2 NC 25 6T2270 12 PLOWBOLT 3 8 X 1 NC 26 21631 2 CAPSCREW 3 8 X 1 1 4 NC 27 21630 5 CAPSCREW 3 8 X 1 NC 28 21988 ...

Page 202: ...63IN FLAIL DRIVE ASSEMBLY 2015 Alamo Group Inc Parts Section 6 36 COMMON BENGAL T4 ...

Page 203: ...TF4852 2 FLANGE KIT 15 30308 1 HOSE 1 X 69 PRESSURE 16 30309 1 HOSE 1 X 78 RETURN 17 24724 2 SWIVEL FITTING 18 TF1033 1 GREASE ZERK 19 27580 2 BUSHING 20 28682 1 MOTOR CHANNEL WASHER 21 21732 5 CAPSCREW 1 2 X 1 3 4 22 21990 4 LOCKWASHER 1 2 23 21725 4 HEX NUT 1 2 24 6T2418 1 STOVER NUT 1 2 25 21630 3 CAPSCREW 3 8 X 1 26 22016 2 FLATWASHER 3 8 27 21988 3 LOCKWASHER 3 8 28 21584 6 CAPSCREW 5 16 X 2 ...

Page 204: ...63IN FLAIL MOWER ASSEMBLY 2015 Alamo Group Inc Parts Section 6 38 COMMON BENGAL T4 ...

Page 205: ...E L9 15 28700 1 FLAP RETAINING BAR 16 21633 11 CAPSCREW 3 8 X 1 3 4 17 21988 28 LOCKWASHER 3 8 18 28701 2 DEFLECTOR FLAP 19 21625 28 HEX NUT 3 8 20 TF1045B 2 GROUND ROLLER STUB SHAFT 21 6T2330 8 CAPSCREW 7 16 X 1 1 2 SOCKET HEAD 22 28735 2 ADJUSTABLE ROLLER BRACKET 23 06520028 2 BEARING FLANGE 1 3 8 GRNDRLLR 24 06520029 2 O RING 25 06520027 2 CAP BEARING GROUNDROLLER 26 06530001 12 CAPSCREW SKT HD...

Page 206: ...BOOM FLAIL PIVOT ASSEMBLY 2015 Alamo Group Inc Parts Section 6 40 COMMON BENGAL T4 ...

Page 207: ...1 4 10 21677 1 NYLOCK NUT 7 16 11 21635 3 CAPSCREW 3 8 X 2 1 4 12 21627 4 NYLOCK NUT 3 8 13 TB3010 3 BUSHING 14 6T3207 3 GREASE ZERK 15 SECONDARY BOOM REFER TO BOOM ARM ASSY 16 CYLINDER REFER TO BOOM ARM ASSY 17 FLAIL MOWER HEAD REFER TO FLAIL ASSY 18 31723 1 CLAMP KIT TBF50 USED ON 50 FLAIL 19 TB3031 2 DOUBLE HOSE CLAMP USED ON THE 63 FLAIL 20 21638 1 CAPSCREW 3 8 X 3 21 35312 2 SPLIT COLLAR 2015...

Page 208: ...34575 1 LOCK NUT 1 14 UNS TORQUE TO 315 FT LB 6 34576 1 SPACER 7 34577 1 CHECK VALVE KEPNER 8 06501650 1 ORIFICE ZERO LEAK 0225 9 33761 1 SEAL KIT PACKING ITEMS 12 THRU 19 10 2 GREASE ZERK 12 1 O RING 13 1 CAST IRON PISTON RING 14 1 CROWN SEAL 15 1 O RING 16 1 O RING 17 1 BACK UP WASHER 18 1 U CUP 19 1 WIPER 20 34334 SPHERICAL BEARING NOT SHOWN 2015 Alamo Group Inc Parts Section 6 42 COMMON BENGAL...

Page 209: ...SCRIPTION 06501023 HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501564 SEAL REPAIR KIT ITEMS 6 THROUGH 12 2015 Alamo Group Inc Parts Section 6 43 COMMON BENGAL T4 ...

Page 210: ...Y DESCRIPTION 06501024 HYDRAULIC CYLINDER COMPLETE 1 06501565 1 ROD 2 06501566 1 TUBE WELDMENT 3 06501567 1 PISTON 4 06501568 1 CYLINDER HEAD 5 TB3033 CLEVIS 06501569 SEAL REPAIR KIT ITEMS 6 THROUGH 12 2015 Alamo Group Inc Parts Section 6 44 COMMON BENGAL T4 ...

Page 211: ...22 HYDRAULIC CYLINDER COMPLETE 1 06501556 1 ROD 2 06501557 1 TUBE WELDMENT 3 06501558 1 PISTON 4 06501559 1 CYLINDER HEAD 5 6T0172 1 CLEVIS 5A 30172 CLEVIS FOR EXTENDED BOOM 06501560 SEAL REPAIR KIT ITEMS 6 THROUGH 12 2015 Alamo Group Inc Parts Section 6 45 COMMON BENGAL T4 ...

Page 212: ...SCRIPTION 06501020 HYDRAULIC CYLINDER COMPLETE 1 06501544 1 ROD 2 06501545 1 TUBE WELDMENT 3 06501546 1 PISTON 4 06501547 1 CYLINDER HEAD 5 06501548 1 CLEVIS 06501549 SEAL REPAIR KIT ITEMS 6 THROUGH 12 2015 Alamo Group Inc Parts Section 6 46 COMMON BENGAL T4 ...

Page 213: ...NOTES 2015 Alamo Group Inc Parts Section 6 47 COMMON BENGAL T4 ...

Page 214: ...3PS ITEM PART NO QTY DESCRIPTION 06700224 VALVE 5SP OS 06502097 VALVE SUB ASSEMBLY 1 06502074 1 END PLATE 1S 06505013 1 END PLATE SEAL KIT 2 5 BONNET 2S 06505042 1 BONNET SEAL KIT 2015 Alamo Group Inc Parts Section 6 48 COMMON BENGAL T4 ...

Page 215: ...EAL KIT 6A 42698 1 MAIN BOOM SECTION 6B 42698 1 SEC BOOM SECTION 6C 06502076 1 DECK ROLL SECTION 6D 42698 1 BOOM SWIVEL SECTION 6E 06502077 1 SHIELD SECTION 7 5 SPOOL 7A 42697 1 MAIN BOOM SPOOL 7B 42697 1 SEC BOOM SPOOL 7C 4242106 1 DECK ROLL SPOOL 7D 06502073 1 BOOM SWIVEL SPOOL 7E 42201 1 DECK SHIELD SPOOL 8 10 ANTI CAV SHOCK RELIEF 8A1 06502084 1 MAIN BOOM A PORT RELIEF 8A2 06502081 1 MAIN BOOM...

Page 216: ...06502074 1 END PLATE 1S 06505013 1 END PLATE SEAL KIT 2 5 BONNET 2S 06505042 1 BONNET SEAL KIT 2A 42197 1 MAIN BOOM BONNET 2B 42197 1 SECONDARY BOOM BONNET 2C 42197 1 DECK ROLL BONNET 2D 42197 1 BOOM SWIVEL BONNET 2E 42197 1 DECK SHIELD BONNET 2015 Alamo Group Inc Parts Section 6 50 COMMON BENGAL T4 ...

Page 217: ...6502076 1 DECK ROLL SECTION 6D 42698 1 BOOM SWIVEL SECTION 6E 06502077 1 SHIELD SECTION 7 5 SPOOL 7A 42697 1 MAIN BOOM SPOOL 7B 42697 1 SEC BOOM SPOOL 7C 4242106 1 DECK ROLL SPOOL 7D 06502073 1 BOOM SWIVEL SPOOL 7E 42201 1 DECK SHIELD SPOOL 8 10 ANTI CAV SHOCK RELIEF 8A1 42650 1 MAIN BOOM A PORT RELIEF 8A2 06502069 1 MAIN BOOM B PORT RELIEF 8B1 42650 1 SEC BOOM A PORT RELIEF 8B2 42295 1 SEC BOOM B...

Page 218: ...FRONT HYDRAULIC PUMP 2015 Alamo Group Inc Parts Section 6 52 COMMON BENGAL T4 ...

Page 219: ...ING 1 3 4 4 22771 1 GEAR SET 5 23824 4 CAPSCREW 6 06504078 2 SCREW DRIVE 7 22773 4 DOWEL PINS 8 06504077 1 NAMEPLATE 9 22770 2 THRUST PLATE 10 22767 1 PLUG 11 06504075 2 SEAL BK UP 12 06504074 2 SEAL CHAN 13 22765 1 SEAL LIP 14 06504076 2 SEAL SQ R 15 02961917 4 WASHER 24150 1 SEAL KIT INCLUDES 11 12 13 AND 14 2015 Alamo Group Inc Parts Section 6 53 COMMON BENGAL T4 ...

Page 220: ...50IN AND 60IN ROTARY MOTOR BREAKDOWN 2015 Alamo Group Inc Parts Section 6 54 COMMON BENGAL T4 ...

Page 221: ...TRB60 06504091 CAP SCREW TRB50 6 06504078 2 SCREW DRIVE 7 06504092 1 KEY 8 06504093 4 PIN DOWEL 9 06504094 1 NAME PLATE 10 06504095 2 THRPL 11 2961940 1 PLUG ODT 12 2962200 1 RING SNAP 13 06504096 1 O RING 14 6T5101 1 SEAL LIP 15 06504097 1 SEAL LIP 16 22797 2 SEAL SQ R 17 06504098 4 SEAL SIDE CHAN 18 06504099 4 SEAL END CHAN 19 06504100 2 SEAL BK UP 20 06504101 1 RTNR SEAL 21 6T5809 2 CHECK ASS Y...

Page 222: ...FLAIL MOTOR BREAKDOWN 2015 Alamo Group Inc Parts Section 6 56 COMMON BENGAL T4 ...

Page 223: ... 06504028 1 KEY 9 06504045 4 DOWEL PIN 10 1 NAMEPLATE 11 763759 1 THRUSTPLATE 12 2961940 1 PLUG ODT 0 25 13 TF4401 1 SNAP RING 14 06504142 1 LIP SEAL 15 TF4410 2 GASKET SEAL 16 06504046 4 SIDE SEAL 17 06504047 4 END SEAL 18 TF4407 2 BACK UP SEAL 19 06504122 1 SEAL RETAINER 20 6T5809 2 CHECK ASSEMBLY 21 2961917 4 WASHER 22 06504140 1 SHAFT 23 06504139 1 BREATHER 24 06504121 1 SPACER BRG 25 06504119...

Page 224: ...044 FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW 8MM X 25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BODY 2015 Alamo Group Inc Parts Section 6 58 COMMON BENGAL T4 ...

Page 225: ...QTY DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW 3 4 X 2 1 4 NC 4 22021 2 FLATWASHER 3 4 5 21993 4 LOCKWASHER 3 4 6 21825 4 HEX NUT 3 4 NC 2015 Alamo Group Inc Parts Section 6 59 COMMON BENGAL T4 ...

Page 226: ...AVEL LOCK VALVE 2 31329 1 ADAPTER STANDARD BOOM 31611 1 ADAPTER EXTENDED BOOM 3 34532 1 SWITCH TRAVEL LOCK 4 MAIN BOOM CYLINDER REFER TO BOOM ASSY 5 HOSE FITTINGS REFER TO BOOM HYD ASSY 6 06510092 1 COIL TRAVEL LOCK 2015 Alamo Group Inc Parts Section 6 60 COMMON BENGAL T4 ...

Page 227: ...ERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 34532 1 SWITCH TRVL LCK 5 06514014 1 BREAKER 10A SWBX 6 6T3923 1 INDICTATOR LIGHT ON RED 7 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 8 06550019 1 DECAL SWTCHBX BOOM CG 9 02964063 1 KNOB RED 10 35227 1 RELAY DP DT 12V LY2F 35226 2015 Alamo Group Inc Parts Section 6 61 COMMON BENGAL T4 ...

Page 228: ...MANUAL LIFT VALVE SCHEMATIC 2015 Alamo Group Inc Parts Section 6 62 COMMON BENGAL T4 ...

Page 229: ...WITCH SFTY SHIELD 4 34532 1 SWITCH TRVL LCK 5 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 6 6T3923 1 INDICTATOR LIGHT ON RED 7 06514006 1 BREAKER 15A SWBX 8 06550044 1 DECAL SWBX 06510047 9 35226 1 SWITCH MOWER COLEHERSEE 10 02964063 1 KNOB RED 11 35227 1 RELAY DP DT 12V LY2F 35226 2015 Alamo Group Inc Parts Section 6 63 COMMON BENGAL T4 ...

Page 230: ...ELECTRONIC LIFT VALVE SCHEMATIC 2015 Alamo Group Inc Parts Section 6 64 COMMON BENGAL T4 ...

Page 231: ...NO QTY DESCRIPTION 1 SWITCH BOX 2 RE37651 1 PLUG AUX PWR 3 24204 FUSE HOLDER IN LINE OPTION 4 6T3965 FUSE 3AMP OPTION 5 6T3934 TEMPERATURE GAUGE OPTION 6 6T3931 TEMPERATURE SENSOR OPTION 2015 Alamo Group Inc Parts Section 6 65 COMMON BENGAL T4 ...

Page 232: ...ANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT WASHER 6 34091 1 RELIEF VALVE 2600 PSI 34096 2 RELIEF SEAL KIT 34097 1 SOLENOID SEAL KIT 34098 2 ELEMENT SEAL KIT 2015 Alamo Group Inc Parts Section 6 66 COMMON BENGAL T4 ...

Page 233: ...BRAKE VALVE HYDRAULIC SCHEMATIC 2015 Alamo Group Inc Parts Section 6 67 COMMON BENGAL T4 ...

Page 234: ...ELECTRICAL TROUBLESHOOTING GUIDE 2015 Alamo Group Inc Parts Section 6 68 COMMON BENGAL T4 ...

Page 235: ...HYDRAULIC TROUBLESHOOTING GUIDE 2015 Alamo Group Inc Parts Section 6 69 COMMON BENGAL T4 ...

Page 236: ...TROUBLESHOOTING 2015 Alamo Group Inc Parts Section 6 70 COMMON BENGAL T4 ...

Page 237: ...TROUBLESHOOTING CONTINUED 2015 Alamo Group Inc Parts Section 6 71 COMMON BENGAL T4 ...

Page 238: ...18 ITEM PART NO QTY DESCRIPTION 1 30687 1 500 WHEEL WEIGHT 2 21956 4 CAPSCREW 3 4 X 13 NC 3 22021 8 FLATWASHER 3 4 4 21993 4 LOCKWASHER 3 4 5 21825 4 HEX NUT 3 4 NC 2015 Alamo Group Inc Parts Section 6 72 COMMON BENGAL T4 ...

Page 239: ...WARRANTY SECTION Warranty Section 7 1 ...

Page 240: ... ...

Page 241: ...ipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of...

Page 242: ...ual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any t...

Page 243: ...e that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS 1 Securely fasten seatbelt it the tractor has a ROPS 2 Where possible avoid operating the tractor near steep ditches embankments and holes 3 Reduce speed when turning crossing ...

Page 244: ...Printed in USA Tiger Corporation ...

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