MAINTENANCE
Boom
Maintenance Section 4-2
©2011 Alamo Group Inc.
MAINTENANCE
General Instructions
Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The
purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular
maintenance at the intervals mentioned will result in the maximum efficency and long life of the Tiger Mower.
When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our
rapid and efficent service has guaranteed the customer satisfaction for many years. Tiger parts keep up with
the demands for efficiency, safety and endurance expected of the Tiger Mower.
Maintenance Precautions
•
Be sure end of grease gun and zerks are clean before using. Debris injected into bearings, etc. with grease
will cause immediate damage.
•
DO NOT use a power grease gun to lubricate bearings. These require very small and exact amounts of
lubrication. Refer to the detailed maintenance section for specific lubrication instructions. DO NOT over-
grease bearings.
•
Lexan windows should be washed with mild soap or detergent and luke warm water, using a soft clean
sponge or soft cloth. DO NOT use abrasive or alkaline cleaners or metal scrapers on lexan windows!
•
Be alert to maintenance indicators such as the in-tank filter pressure gauge, hydraulic reservoir sight
gauge, etc. Take the required action to correct any problems immediately.
•
Release of energy from pressurized systems may cause inadvertent actuation of cylinders, or sudden
release of compressed springs. Before disconnecting any hoses relieve pressure by shutting tractor off,
setting cutter on ground and actuating lift valve handles.
DO NOT use hands to check for suspected leaks in hydraulic hoses! Hydraulic fluid escaping
under pressure can have sufficent force to penetrate skin and cause serious injury. If fluid is
injected into skin, it must be surgically removed within a few hours or gangrene may result. Use
a small piece of wood or cardboard, not hands, to search for pin hose leaks. Be sure all
connections are tight and hoses and lines are not damaged before applying pressure.
Break in Period
In addition to following the break in instructions for your particular tractor, the in-tank hydraulic fluid filter should
be replaced after the first 50 hours of service. Thereafter the filter should be replaced every 500 hours, or
yearly, which ever comes first.
Re-torque wheel lugs after first five hours of operation and periodically thereafter. See torque specifications
listed in the tractor’s service manual for your particular model.
Wheel lugs must always be re-torqued
whenever a wheel is removed and reinstalled.
Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death.
(SG-14)
Summary of Contents for BENGAL BRUTE JD 62-6420 CAB
Page 4: ......
Page 6: ......
Page 7: ...SAFETY SECTION Safety Section 1 1 ...
Page 24: ...Safety Section 1 18 SAFETY 33743 INSIDE OF CAB 06550012 INSIDE OF CAB PART NO LOCATION ...
Page 29: ...Safety Section 1 23 SAFETY 34852 HYDRAULIC TANK TB1011 MOWER DECK ...
Page 32: ...Safety Section 1 26 SAFETY ...
Page 33: ...Assembly Section 2 1 ASSEMBLY SECTION JD6X20 BENGAL BRUTE ...
Page 51: ...ASSEMBLY Assembly Section 2 19 ASM C 0094 ...
Page 60: ...ASSEMBLY Assembly Section 2 28 ASM DF CALIBRATION LRS 0001 ...
Page 62: ...ASSEMBLY Assembly Section 2 30 ...
Page 63: ...Operation Section 3 1 2011 Alamo Group Inc OPERATION SECTION ...
Page 108: ...OPERATION Boom Operation Section 3 46 2011 Alamo Group Inc OPERATION ...
Page 109: ...Maintenance Section 4 1 2011 Alamo Group Inc MAINTENANCE SECTION ...
Page 116: ...MAINTENANCE Boom Maintenance Section 4 8 2011 Alamo Group Inc MAINTENANCE ...
Page 137: ...MAINTENANCE Boom Maintenance Section 4 29 2011 Alamo Group Inc MAINTENANCE ...
Page 139: ...PARTS SECTION JD6X20 BENGAL BRUTE BOOM ...
Page 140: ...NOTES ...
Page 142: ...PARTS ORDERING GUIDE 2012 Alamo Group Inc Parts Section 5 4 JD6X20 BENGAL BRUTE ...
Page 143: ...NOTES 2012 Alamo Group Inc Parts Section 5 5 JD6X20 BENGAL BRUTE ...
Page 146: ...TRACTOR MOUNT KIT HYDRAULICS 2012 Alamo Group Inc Parts Section 5 8 JD6X20 BENGAL BRUTE ...
Page 148: ...CABLE CONTROL MOUNTING 2012 Alamo Group Inc Parts Section 5 10 JD6X20 BENGAL BRUTE ...
Page 150: ...CABLE MANUAL LIFT VALVE 4 SPOOL 2012 Alamo Group Inc Parts Section 5 12 JD6X20 BENGAL BRUTE ...
Page 152: ...CABLE MANUAL LIFT VALVE 5 SPOOL 2012 Alamo Group Inc Parts Section 5 14 JD6X20 BENGAL BRUTE ...
Page 154: ...JOYSTICK AND SWITCH BOX MOUNTING 2012 Alamo Group Inc Parts Section 5 16 JD6X20 BENGAL BRUTE ...
Page 162: ...SAFETY LIGHT OPTION 2012 Alamo Group Inc Parts Section 5 24 JD6X20 BENGAL BRUTE ...
Page 164: ...SOLENOID VALVE SWITCH AND WIRING 2012 Alamo Group Inc Parts Section 5 26 JD6X20 BENGAL BRUTE ...
Page 167: ...SWITCH BOX SCHEMATIC 2012 Alamo Group Inc Parts Section 5 29 JD6X20 BENGAL BRUTE ...
Page 168: ...NOTES 1 2012 Alamo Group Inc Parts Section 5 30 JD6X20 BENGAL BRUTE ...
Page 169: ...COMMON LEGAL REAR STOW PARTS SECTION Common Section 6 1 ...
Page 170: ...NOTES ...
Page 173: ...PARTS ORDERING GUIDE 2011 Alamo Group Inc Parts Section 6 5 COMMON LRS ...
Page 174: ...NOTES 2011 Alamo Group Inc Parts Section 6 6 COMMON LRS ...
Page 176: ...LEGAL REAR STOW BOOM ASSY 2011 Alamo Group Inc Parts Section 6 8 COMMON LRS ...
Page 178: ...LEGAL REAR STOW BOOM HYD ASSY 2011 Alamo Group Inc Parts Section 6 10 COMMON LRS ...
Page 180: ...BOOMREST BENGAL BRUTE 2011 Alamo Group Inc Parts Section 6 12 COMMON LRS ...
Page 182: ...BOOMREST PANTHER 2011 Alamo Group Inc Parts Section 6 14 COMMON LRS ...
Page 184: ...LEGAL REAR STOW RTRY PIVOT ASSY 2011 Alamo Group Inc Parts Section 6 16 COMMON LRS ...
Page 186: ...LEGAL REAR STOW FLAIL PIVOT ASSY 2011 Alamo Group Inc Parts Section 6 18 COMMON LRS ...
Page 196: ...50IN FLAIL DRIVE ASSEMBLY 2011 Alamo Group Inc Parts Section 6 28 COMMON LRS ...
Page 200: ...50IN FLAIL MOWER ASSY PASS THROUGH KNIVES 2011 Alamo Group Inc Parts Section 6 32 COMMON LRS ...
Page 202: ...63IN FLAIL DRIVE ASSEMBLY 2011 Alamo Group Inc Parts Section 6 34 COMMON LRS ...
Page 204: ...63IN FLAIL MOWER ASSEMBLY 2011 Alamo Group Inc Parts Section 6 36 COMMON LRS ...
Page 211: ...NOTES 1 2011 Alamo Group Inc Parts Section 6 43 COMMON LRS ...
Page 212: ...COOLER ASSEMBLY 2011 Alamo Group Inc Parts Section 6 44 COMMON LRS ...
Page 214: ...ROTARY MOWER SPINDLE ASSEMBLY 2011 Alamo Group Inc Parts Section 6 46 COMMON LRS ...
Page 222: ...FRONT HYDRAULIC PUMP 2011 Alamo Group Inc Parts Section 6 54 COMMON LRS ...
Page 224: ...50IN AND 60IN ROTARY MOTOR BREAKDOWN 2011 Alamo Group Inc Parts Section 6 56 COMMON LRS ...
Page 226: ...50IN AND 63IN FLAIL MOTOR BREAKDOWN 2011 Alamo Group Inc Parts Section 6 58 COMMON LRS ...
Page 229: ...MANUAL LIFT VALVE SCHEMATIC 2011 Alamo Group Inc Parts Section 6 61 COMMON LRS ...
Page 231: ...ELECTRONIC LIFT VALVE SCHEMATIC REAR STOW 2011 Alamo Group Inc Parts Section 6 63 COMMON LRS ...
Page 232: ...ELECTRONIC LIFT VALVE WIRING DIAGRAM 2011 Alamo Group Inc Parts Section 6 64 COMMON LRS ...
Page 234: ...SELECTOR VALVE SCHEMATIC 2011 Alamo Group Inc Parts Section 6 66 COMMON LRS ...
Page 236: ...BRAKE VALVE HYDRAULIC SCHEMATIC 2011 Alamo Group Inc Parts Section 6 68 COMMON LRS ...
Page 237: ...HYDRAULIC TROUBLESHOOTING GUIDE 2011 Alamo Group Inc Parts Section 6 69 COMMON LRS ...
Page 238: ...ELECTRICAL TROUBLESHOOTING GUIDE 2011 Alamo Group Inc Parts Section 6 70 COMMON LRS ...
Page 239: ...TROUBLESHOOTING 2011 Alamo Group Inc Parts Section 6 71 COMMON LRS ...
Page 240: ...TROUBLESHOOTING CONTINUED 2011 Alamo Group Inc Parts Section 6 72 COMMON LRS ...
Page 241: ...CLEAN CUTTER HEAD 2011 Alamo Group Inc Parts Section 6 73 COMMON LRS ...
Page 242: ...CLEAN CUTTER ASSEMBLY 2011 Alamo Group Inc Parts Section 6 74 COMMON LRS ...
Page 243: ...CLEAN CUTTER OPERATION 2011 Alamo Group Inc Parts Section 6 75 COMMON LRS ...
Page 244: ...CLEAN CUTTER OPERATION CONTINUED 2011 Alamo Group Inc Parts Section 6 76 COMMON LRS ...
Page 245: ...CLEAN CUTTER MAINTENANCE 2011 Alamo Group Inc Parts Section 6 77 COMMON LRS ...
Page 247: ...CARBIDE TIP REPLACEMENT 2011 Alamo Group Inc Parts Section 6 79 COMMON LRS ...
Page 248: ...NOTES 2 2011 Alamo Group Inc Parts Section 6 80 COMMON LRS ...
Page 249: ...FIRE SUPRESSION SYSTEM 2011 Alamo Group Inc Parts Section 6 81 COMMON LRS ...
Page 250: ...FIRE SUPRESSION SYSTEM PARTS 2011 Alamo Group Inc Parts Section 6 82 COMMON LRS ...
Page 253: ...WETCUT 2011 Alamo Group Inc Parts Section 6 85 COMMON LRS ...
Page 256: ...WETCUT TANK PLUMBING 2011 Alamo Group Inc Parts Section 6 88 COMMON LRS ...
Page 258: ...WETCUT SPRAYER HEAD ASSEMBLY 2011 Alamo Group Inc Parts Section 6 90 COMMON LRS ...
Page 260: ...WETCUT CABLES 2011 Alamo Group Inc Parts Section 6 92 COMMON LRS ...
Page 261: ...WARRANTY SECTION Warranty Section 7 1 ...
Page 262: ... ...
Page 266: ...Printed in USA Tiger Corporation ...