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10

Permanent Installation (Cables and Fuse Not Supplied)

For permanent installation to heavy-duty battery power you will need:

• Two cables (as indicated in the “Specifications” section of this Instruction Manual)

• Terminals to fit cable ends and stud terminals to inverter

• Hardware and battery connector to connect cables to the battery bank 

• A single length of AWG cable multi-stranded, flexible, insulated cable (as indicated in the “Installations” section of 

this Instruction Manual) for chasis ground connection when using inverter in a household application.

•  A holder and fuse (see the “Specifications” section of this Instruction Manual) 

• Mounting screws, bolts and nuts for mounting the inverter and fuse holder

• A drill for mounting the inverter and fuse holder

• Lead-tin solder, flux, propane torch and an igniter for the torch

• Wire stripper/cutting tool
PRELIMINARY STEPS

The inverter has four slots in its mounting bracket that allow the unit to be fastened against a bulkhead, floor, wall 

or other flat surface. Ideally, the mounting surface should be cool to the touch. It is more efficient to use longer AC 

wiring than DC wiring, so install the inverter as close as possible to the 12 volt DC power source.

The inverter should be operated in horizontal position; if it is to be mounted on a wall, mount it horizontally so that 

indicators, switches, outlets and terminal blocks on the front panel are visible and accessible.

  1.  If inverter is to be installed in a vehicle, manufacturer recommends that it be shock mounted to either the floor 

(in a clear, safe area) or on a secure flat surface.

  2.  Locate a convenient place to mount the inverter and fuse holder.

  3. Perform a test routing of the proposed cable length, but don’t do any cutting at this time (refer to the diagram 

in the “Battery Configuration” section of this Instruction Manual).

  4.  Using an appropriate AWG cable (refer to the “Specifications” section of this Instruction Manual), reposition the 

inverter and fuse holder if necessary.

  5.  After you have performed the above preliminary installation steps, proceed with the actual inverter installation.

Contact the manufacturer for any further installation information or questions.

Permanent Installation Procedure

 

IMPORTANT:

 Please follow installation and wiring instructions exactly as outlined to ensure safety. We 

recommend installation by an RV technician or professional electrician to ensure adherence to relevant 

electrical codes. We have made every reasonable effort to ensure the accuracy of the instructions in this 

manual, but THOR Manufacturing does not guarantee that the information is error free, nor do we make any 

other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The 

specifications in this manual are for reference purposes only and are subject to change without notice. 

 

 

DISCLAIMER: 

THOR Manufacturing disclaims liability for any direct, indirect or incidental damages caused by, 

or in case of, installation not performed following the instructions and cautions in this manual. THOR 

Manufacturing will refuse requests for exchanges or returns, resulting from the purchase and installation of 

items which do not comply with local codes. To avoid such concerns THOR Manufacturing recommends 

installation by a professional electrician or RV technician. Examples that are shown within this manual are for 

illustrative purposes only.

 

 

WARNING:

 Lethal currents will be present if the positive and negative cables attached to the battery bank touch 

each other. During the installation and wiring process, ensure the cable ends are insulated or covered to 

prevent shorting the cables. WARNING: DO NOT connect the DC Wires from the battery bank to the THOR 

Manufacturing unit until all the DC and AC wiring is complete and the AC and DC overcurrent protection has 

been installed.

 

 

WARNING:

 The Inverter is not reverse polarity protected. If the Inverter is wired incorrectly severe damage will 

occur and will not be covered by the warranty. It is advised to clearly mark the positive and negative cables 

coming from the battery bank. Use red and black electrical tape to clearly indicate positive and negative cables.

 CAUTION

• Loose connectors may cause overheated wires and melted insulation.

Summary of Contents for PPI Series

Page 1: ...ING This product contains chemicals known to the State of California to cause cancer and or reproductive harm birth defects or other reproductive harm ADVERTENCIA Este producto contiene productos quimicos reconocidos por el estado de California que provocan cáncer o daños reproductivo defectos de nacimineto u otros daños reproductivos ...

Page 2: ...ht 2018 THOR Manufacturing Please register your product at www thorpowerproducts com In NO event shall THOR Manufacturing be liable for indirect special or consequential damages Instruction Manual and Warranty Information PPI Series Portable Power Inverter THMS 500 PPI THMS 800 PPI ...

Page 3: ...y hazardous situation which if not avoided may result in property damage RISK OF UNSAFE OPERATION When using tools or equipment basic safety precautions should always be followed to reduce the risk of personal injury Improper operation maintenance or modification of tools or equipment could result in serious injury and property damage There are certain applications for which tools and equipment ar...

Page 4: ...BATTERY MANUFACTURER AND THE MANUFACTURER OF ANY EQUIPMENT YOU INTEND TO USE WITH THIS UNIT REVIEW CAUTIONARY MARKINGS ON THESE PRODUCTS AND ON ENGINE TABLE OF CONTENTS Introduction 4 Features 4 Controls and Functions 4 How These inverters work 5 Power Inverter Output Waveform 5 Appliance Power Consumption 6 Rechargeable Devices 7 Power Source and Protective Features 7 Power Source Requirements 7 ...

Page 5: ...arately This also displays inverter fault codes if the inverter happens to shut down from over load or over temperature condition or abnormal input voltages The ON OFF Switch turns the inverter ON and OFF The switch can also be used to force reset of inverter circuits by switching it OFF then back ON again All models also feature a port to attach a remote control sold separately 120 volt AC power ...

Page 6: ...s The modified sine wave produced by this inverter has an RMS root mean square voltage of 115 volts Most AC voltmeters both digital and analog are sensitive to the average value of the waveform rather than the RMS value They are calibrated for RMS voltage under the assumption that the waveform measured will be a pure sine wave These meters will not correctly read the RMS voltage of a modified sine...

Page 7: ...r example if a load is rated at 200 wattsAC the power source must be able to deliver 200 divided by 10 20 amperes Your inverter will operate most AC loads within its power rating Some induction motors used in refrigerators freezers pumps and other motor operated equipment require very high surge currents to start them Your inverter may not be able to start some of these motors even though their ra...

Page 8: ...neutral conductor is connected to ground earth or to the negative of the DC battery power source The inverter will operate most AC loads within its power rating Some induction motors used in refrigerators freezers pumps and other motor operated equipment require very high surge currents to start them The inverter may not be able to start some of these motors even though their rated current draw is...

Page 9: ...s conditions Low Battery Voltage This condition is not harmful to the inverter but could damage the power source An alarm will sound when input voltage drops below 10 5 volts and the inverter will automatically shut down when input voltage drops below 10 0 volts This indicates that the DC battery power source needs to be charged or there is an excessive voltage drop between the battery power sourc...

Page 10: ...ting wiring that has been approved for marine use at the appropriate gauge cable and length The cable fuse holder and fuse not supplied can be purchased at an electrical supply company Call the manufacturer for additional installation information Quick Operational Test or Emergency Use You will need A heavy duty jumper cable set of the specified AWG wire rating refer to the Installations section o...

Page 11: ...iminary installation steps proceed with the actual inverter installation Contact the manufacturer for any further installation information or questions Permanent Installation Procedure IMPORTANT Please follow installation and wiring instructions exactly as outlined to ensure safety We recommend installation by an RV technician or professional electrician to ensure adherence to relevant electrical ...

Page 12: ...grounded At no point should the chassis ground and the neutral conductor of the inverter be bonded Bonding the chassis ground and the neutral conductor of the inverter or connecting the inverter to household or recreational AC distribution wiring will damage the unit and void the warranty CAUTION This inverter cannot supply power to any AC distribution wiring or AC loads in which the neutral and g...

Page 13: ...e space for proper ventilation of the inverter 2 Press the Power Pushbutton to turn the unit ON 3 The display will light up indicating a proper connection If the display displays a fault code indicating a fault condition exists refer to the Troubleshooting section of this Instruction Manual 4 Plug the USB powered device into the inverter s USB Charging Port and operate normally Note This unit s US...

Page 14: ...OLTAJE Voltaje de la batería es demasiado alto Compruebe si hay fallas en el sistema de carga de la batería OVERLOAD SHUTDOWN Excessive start up load Power tool or appliance draws too much voltage and cannot be used with your inverter Inadequate power being delivered to the inverter or excessive voltage drop Use heavier Gauge wire See Installation Specifications in users manual APAGADO DE SOBRECAR...

Page 15: ...Chargers AC terminal block connections Check the ground connections are secure on the Inverter Charger Battery Bank Main Sub Panels and the Earth Ground on the RV Boat ACCESSORIES If you need assistance regarding accessories please call 1 866 955 THOR or visit www thorpowerproducts com WARNING The use of any accessory not recommended for use with this tool could be hazardous and will void manufact...

Page 16: ...ms or items that are not under warranty or units that are not defective will be charged a minimum bench charge of 50 00 US plus taxes and shipping A 15 restocking charge will be applied on goods returned and accepted as new stock An RMA number Return Materials Authorization number from THOR Manufacturing s Customer Service is required prior to returning any THOR Manufacturing products THOR Manufac...

Page 17: ...C Input Connections Conexion De Entrada VCD Twist Down Input Lugs Atornille Agarraderas De Entrada Twist Down Input Lugs Atornille Agarraderas De Entrada Ac Output Connections Conexcion De Salida No De Recipientes Nemas 15R 2 2 Remote Control Connection Puerto De Control Remoto Yes Si Yes Si Remote Control Optional Control Remoto 20 Foot Remote Control Control Remoto Con Cable 20 Pies 20 foot remo...

Page 18: ...n building replacement products THOR Manufacturing reserves the right to use parts or products of original or improved design in the repair or replacement If THOR Manufacturing repairs or replaces a product its warranty continues for the remaining portion of the original warranty period or 90 days from the date of the return shipment to the customer whichever period expires later All replaced prod...

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