THERMOSTAHL PYROGAS 116 Instruction Manual Download Page 17

ignite them.  Close the feeding door and open the third door to provide air. When the 
woods  are  on  fire  feed  the  boiler  with  woods.  During  feeding  insert  woods  with 
smallest diameter on the bottom and the biggest on the top. Ensure that the woods 
are  on  fire  and  close  tightly  the  doors  of  the  boiler.  Close  the  dumber  pushing  the 
lever  and start  the  ventilator.  Ensure  that the  doors  are  closed and there not  leave 
smoke or sparks. 

5.2. Combustion settings 

The flame should have suitable dimensions and cover the combustion chamber. The 
effective  operation  of  the  boiler  depends  largely  on  the  settings  of  primary  and 
secondary air. 

If the primary air is excessive, much ash will fall into the combustion chamber. The 
flame will be very strong and fast and make noise while wood consumption would be 
high. 

If the primary air is not enough then the flame will be low and slow and moving by air 
currents and will be attracted by the chimney. It will not cover the entire surface of the 
chamber, while the production of ash will be small. 

If the secondary air is excessive then the flame is small and blue. 

If the secondary air is enough then the flame would be great, embracing the entire 
combustion chamber and will be red and opaque. 

5.3. Maintenance 

–

  Daily maintenance 

On a daily  basis  you  need  to check  the  integrity  of the  boiler  room  and the  correct 
operation of the boiler. Check that the pressure in the network is correct and that all 
safety devices are in good condition and functioning properly. The boiler should be 
cleaned daily by the combustion residues (ash and unburned residues). Clean both 
upper  chamber  and  combustion  chamber.  Clean  walls  and  ceramic  plate  on  the 
upper chamber and throw the ash in the combustion chamber. Remove the ash from 
the combustion chamber. CAUTION! The ash may contain hot residues  which may 
cause fire in the final disposal. Finally, check the integrity of the ceramic plates. 

–

  Weekly maintenance 

Weekly cleaning of the boiler includes thorough cleaning of the combustion chamber 
and the upper chamber. Open the dumber and then open the feeding door, wipe the 
ash from the chamber and throw it to the combustion chamber. With a brush clean 
ceramic plate lying between the two chambers. Ensure that ashes do not include hot 
residues before its disposal. Use a scraper for cleaning the walls of the chambers of 
any  deposits.  If  ashes  have  accumulated  underneath  the  ceramic  plate  in  the 
combustion  chamber,  remove  it  and  clean  the  chamber.  Refit  the  ceramic  in  the 
chamber  with  special  attention  to  proper  placement.  Before  you  clean,  leave  the 
boiler switched off for at least one or two hours to cool. In continuous operation, it is 
recommended to be cleaned once every 4 days. 

–

  Monthly maintenance 

During  the  monthly  cleaning  clean  the  smoke  chamber.  The  smoke  chamber  has 
openings  for  cleaning.  Unscrew  the  screws  and  clean  the  deposits  of  ash.  With  a 
scraper remove smoke and ash from the walls of the smoke chamber. Collect them 
of the side opening. After the cleaning, close the openings tight. Check the tightness 
of the openings and the condition of the sealing cord. Replace it if it is necessary. 

 

 

Summary of Contents for PYROGAS 116

Page 1: ...Gasification boiler PYROGAS INSTRUCTION MANUAL ver 1 1...

Page 2: ...improper installation of the device and for failure to comply with the terms and conditions set forth in the Operation and Maintenance Documentation 2 SCOPE OF DELIVERY SHIPPING CONDITION PYROGAS boil...

Page 3: ...e paths into the smoke chamber and subsequently to the chimney An air fan is equipped at the front side of boiler and supplies with primary and secondary air the upper chamber and the area around the...

Page 4: ...ts the feeding chamber with the smoke chamber That helps the exhausts to leave from the feeding chamber to the chimney and not to the boiler room during the start of boiler and during the feeding proc...

Page 5: ...470 PYROGAS 47 40 47 3 172 3 62 436 176 570 PYROGAS 58 50 58 3 191 3 93 482 201 670 PYROGAS 69 60 76 3 210 4 24 527 226 770 PYROGAS 81 70 81 3 238 5 27 581 251 870 PYROGAS 93 80 93 3 257 5 58 656 276...

Page 6: ...d briquettes 5 2 10 4 ATTENTION Do not use inappropriate fuels There is danger for the health and for the boiler Do not as fuels woods that contain chemicals or explosive materials MDF household waste...

Page 7: ...f the boiler room should comply with the requirements relating to heat loads fire protection regulations and allow for them to be fitted out operated and maintained in compliance with the OHS regulati...

Page 8: ...ning outside under pressure with the clear width of min 0 9 m 4 3 Hydraulic system installation The system should be installed in accordance with the applicable regulations and best construction pract...

Page 9: ...y valve 19 20 21 22 23 24 Check valve Buffer tank VE Open type expansion tank PCI Circulator of heating system PRC Recirculation pump PB Circulator for buffer tank RP Pressure reducer F Y type straine...

Page 10: ...C Recirculation pump PB Buffer tank circulator RP Pressure reducer F Y type strainer A Automatic air vent FD Water filter 4 4 Installation safety 3 bar safety kit It consists of a collector manometer...

Page 11: ...wo ports which makes it easy to install and does not require any balancing valve in the bypass pipe The LTC100 has an integrated auto circulation function which makes the unit operational even during...

Page 12: ...with the drain for the disposal of the overheated water The T P valve should be connected nearby to the boiler and necessary at the outlet It provides safety in case of closed type expansion tank ins...

Page 13: ...of chimneys made of brick comply with the requirements of the PN89 B 10425 standard the technical parameters of the chimney should ensure its protection against the effects of the condensate resultin...

Page 14: ...mney the user should obtain a positive opinion of the chimney cleaners specialist A graph for selecting the chimney diameter in relation to the boiler power rating and the chimney height including the...

Page 15: ...ate 04 TEMP Bypass Water temperature that the bypass valve starts to operate 05 FAN AIR MAX Maximum power amount of the fan in the full burning process 06 DT WATER Temperature difference below the max...

Page 16: ...on process The water is evaporated during operation of the boiler But at the first operations the boiler should not be working at full load because the water content can be vaporized and create gaps i...

Page 17: ...condition and functioning properly The boiler should be cleaned daily by the combustion residues ash and unburned residues Clean both upper chamber and combustion chamber Clean walls and ceramic plate...

Page 18: ...the boiler despite intensive burning 1 Improper fuel too low calorific value or damp fuel 2 Incorrectly selected boiler in relation to the size of the building 3 No weak chimney draught 4 Incorrect a...

Page 19: ...of the boiler 2 Very low return temperature 3 Fuel with very high amount of moisture 4 Low chimney draft 5 Small section of chimney 6 Faulty connection to the chimney 7 Concentrates or rain entering...

Reviews: