Thermolec DCC-12 Installation Manual Download Page 4

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SAFETY INFORMATION

This document describes important safety instructions which must be 
followed during installation, maintenance and application of the DCC – 
Charge controller for electric vehicles.

Warning

Read all instructions prior using this 
product.
Always disconnect the DCC – Charge 
controller for electric vehicles power 
supply before any works.
Use only the DCC – Charge controller 
for electric vehicles by following the 
technical specifications indicated in this 
installation manual. 
Do not install the DCC – Charge control-
ler for electric vehicles nearby inflam-
mable materials, explosives or fuels, 
chemical products and vapors. 
Never spray the DCC – Charge controller 
for electric vehicles with water or any 
other liquids.
DCC – Charge controller for electric 
vehicles Stop using the DCC – Charge 
controller for electric vehicles imme-
diately if defective, cracked, broken or 
damaged. 
Never try to modify, repair or dismantle 
the DCC – Charge controller for electric 
vehicles.   Please contact the manufactu-
rer for any malfunction.
Never insert a sharp object inside the 
DCC – Charge controller for electric vehi-
cles at the risk of causing damages to the 
components. 
Any improper use of the DCC – Charge 
controller for electric vehicles could 
result in serious injuries which may 
cause death. 
For a vertical installation on a wall, refer 
to the information’s on the enclosure for 
the choice of mounting position. 

Precautions

Any improper use of the DCC – Charge 
controller for electric vehicles can cause 
damages and premature wear of the 
components, which voids the warranty.
Never use the DCC – Charge controller 
for electric vehicles above or below the 
temperature range of -22 °F to 113 °F 
(-30 °C to 45 °C).
The installation of the DCC – Charge 
controller for electric vehicles must be 
done in accordance with the latest elec-
trical code requirements.
Only store the DCC – Charge controller 
for electric vehicles above or below the 
temperature range of -4 °F to 158 °F 
(-20 °C to 70 °C).

Notes

It is recommended to schedule the char-
ging of the vehicle during hours of low 
electrical consumption to minimize inter-
ruptions to the electric charging station.
Always check that the DCC – Charge 
controller for electric vehicles is ade-
quately fixed to the wall or ceiling or in a 
location to avoid any damages. 
It is the installer’s responsibility to make 
sure that the electric power source is 
adequate for the use of one or more 
DCC – Charge controller for electric 
vehicles.
Do not use any cleaning solvents to clean 
the DCC – Charge controller for electric 
vehicles. 

Limited warranty

1 - 

THERMOLEC LTÉE.

 warrants the inte-

grated controls against any defects for a 
period of one year from the shipping date.   
The warranty is limited to the equipment 
and components supplier by 

THERMO-

LEC LTÉE.

2 – In case of incorrect installation, inap-
propriate use or repairs done by unautho-
rized personnel by 

THERMOLEC LTÉE.

the warranty will be automatically void. 
3 - 

THERMOLEC LTÉE. 

undertakes 

to repair or replace, at site or at the 
manufacturing location, at his option, the 
defective material only after an evaluation 
made by its representative. 
4 - 

THERMOLEC LTÉE.

 will not be held 

liable for damages or delays and will not 
be required to pay transport cost of the 
charge controller said to be defective. 
5 - 

THERMOLEC LTÉE.

 shall not be 

liable for any indirect damages or delays 
caused by faulty workmanship or mate-
rials. 
No indemnity will be paid for repairs, 
replacements or modifications without a 
prior written consent supplied by 

THER-

MOLEC LTÉE.

 

6 – Any control device or accessory 
supplied with the DCC – Charge control-
ler for electric vehicles to be installed 
or connected remotely from the charge 
controller will be guaranteed by the 
manufacturer only under the special 
conditions mentioned in paragraph 5. 
7 – The components supplied for repairs 
are guaranteed for the remaining of the 
warranty on the original product or 90 
days. The longest period will prevail.
8 – All repairs made at the 

THERMOLEC 

LTÉE.

 plant are guaranteed for 30 days 

from the date of repairs.

SPECIFICATIONS

The DCC – Charge controller for electric vehicles is a safety device 
with programmable controller that can protect an electrical distribu-
tion circuit in relation with its main breaker. It will prevent overloading 
the electrical distribution circuit by turning off momentarily the power 
to the charging station when the demand exceeds 80% of the main 
breaker rating.

Breaker

Main power supply

EV charger

60A

70A

80A

90A

100A

125A 150A 200A

30A
40A
50A
60A

Voltage and wiring

240/208V AC single phase:
L1, L2, Neutral, Ground.

Frequency

50 à 60 Hz

Operation temperature

-22°F à 113°F (-30°C à 45°C)

Rated

NEMA 3R

Dimensions

*

 

(H" x W" x D")

11" x 8" x 5"

Total weight

*

8 lb (3,63 kg)

*Approximative and can change without notice.

V1

Summary of Contents for DCC-12

Page 1: ...NTATION PRINCIPALE 240 208V Monophas 60A 70A 80A 90A 100A 125A 150A 200A APPROVED MARKET North America MARCH AGR Am rique du Nord V1 Read and save these instructions Lire et garder ces instructions Ne...

Page 2: ...2...

Page 3: ...LECTRIQUE and its licensors This installa tion manual cannot be modified reproduced or copied without a prior written authorisation from THERMOLEC LTE E RECHARGE V HI CULE LECTRIQUE and its licensors...

Page 4: ...damages It is the installer s responsibility to make sure that the electric power source is adequate for the use of one or more DCC Charge controller for electric vehicles Do not use any cleaning solv...

Page 5: ...ler for electric vehicles will provide power to a charging station through a 30A 40A 50A or 60A 240 208V AC cir cuit breaker L1 L2 and ground The DCC 12 is NOT equipped with an internal breaker The br...

Page 6: ...nstallation may be done in any direction DCC INSTALLATION STEP 1 CHECK THE PACKAGE CONTENTS 1 x DCC 12 2 x Current transformer CT with 25 feet of wire 1 INSTALLATION MANUAL MANUEL D INSTALLATION MODEL...

Page 7: ...wiring supplied with the current transformers Additional wire must be 300V rated minimum 18 AWG 1mm 4 conductors shielded twisted ex FT4 SHIELD 4C FAS 18 or equivalent STEP 5 A DIP SWITCH PROGRAMMING...

Page 8: ...RELAIS DE PUISSANCE 12VA Yellow Jaune Orange Orange R1 L1 T1 L2 T2 G Red Rouge Red Rouge Black Noir Black Noir Black Noir White Blanc Black Noir White Blanc G R2 ELECTRIC VEHICLE CHARGER BORNE DE REC...

Page 9: ...res of the installation at support dccelectric com and then call 1 833 717 1355 OFF No power Check the power source Charging station power supply 1 Put the circuit breaker in the ON position 2 Check i...

Page 10: ...DES MATI RES propos de ce manuel 10 Information de s curit 10 Sp cifications 12 Caract ristiques 12 Exemple d installation 13 Installation du DCC 13 Utilisation 17 Maintenance 17 Code de lumi re 17 F...

Page 11: ...le DCC Contr leur de charge pour v hicules lectriques proxi mit de mat riaux inflammables explo sifs ou combustibles produits chimiques et des vapeurs Ne jamais asperger le DCC Contr leur de charge po...

Page 12: ...rcharge d une distribution lectrique en coupant momentan ment l alimentation de la borne de recharge lorsque la demande exc de 80 de la capacit du disjonc teur principale Disjoncteur Alimentation prin...

Page 13: ...6 m tres de fil inclus 1 INSTALLATION MANUAL MANUEL D INSTALLATION MODEL MOD LE DCC 12 Manufactured by Manufactur par MAIN POWER SUPPLY 240 208V Single Phase 60A 70A 80A 90A 100A 125A 150A 200A ALIMEN...

Page 14: ...tour du c ble d alimentation principale de l entr e lectrique 3 V rifier la polarit des CT 4 Raccorder les c bles des CT aux borniers l int rieur du DCC 12 pr vus cet effet TAPE 2 PR PARATION L INSTAL...

Page 15: ...RELAIS DE PUISSANCE 12VA Yellow Jaune Orange Orange R1 L1 T1 L2 T2 G Red Rouge Red Rouge Black Noir Black Noir Black Noir White Blanc Black Noir White Blanc G R2 ELECTRIC VEHICLE CHARGER BORNE DE REC...

Page 16: ...e contacteur est enclench 4 V rifier le t moin lumineux VERT en permanence l installation est conforme passer la prochaine tape ROUGE se r f rer la section Code de lumi re Alimentation de la borne de...

Page 17: ...ert La borne de recharge est aliment e en lectricit Vert La borne de recharge est aliment e en lectricit La charge totale exc de 80 Si la charge exc de 80 pendant la p riode pr d termin e l alimentati...

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