Thermofilm HEATSTRIP CROSSRAY+ TCS2FL Operator'S Manual Download Page 1

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OPERATOR’S MANUAL

CONTACT INFORMATION

For spare parts order or service warranty and Natural
Gas Conversion queries call (03) 9562 3455 or email

[email protected] Your purchase receipt is
required for all warranty claims.
Retain manual for future reference.

MANUAL #

P80196010A - DATE:2017/8/17

Thermofilm Australia Pty Ltd

17 Johnston Court, Dandenong South,

Victoria 3175, Australia

Telephone: (03) 9562 3455

Email: [email protected]

TCS2PL

TCS2FL

TCS4FL

TCS4PL

Summary of Contents for HEATSTRIP CROSSRAY+ TCS2FL

Page 1: ... 3455 or email info thermofilm com au Your purchase receipt is required for all warranty claims Retain manual for future reference MANUAL P80196010A DATE 2017 8 17 Thermofilm Australia Pty Ltd 17 Johnston Court Dandenong South Victoria 3175 Australia Telephone 03 9562 3455 Email info thermofilm com au TCS2PL TCS2FL TCS4FL TCS4PL ...

Page 2: ...ible and accessible gas line connections Include checking those connections which were made by your supplier The presence of bubbles will indicate a gas leak Refer to page 5 If you are unable to correct the leak by tightening the connections turn off the gas and contact the supplier immediately Always ensure the barbecue is kept away from flammable materials and the gas cylinder clear of any heat ...

Page 3: ... not spray aerosols in the vicinity of this appliance while it is in poeration Do not use or store flammable materials in or near this appliance Do not place articles on or against this appliance Do not modify this appliance PROTECT CHILDREN WARNING Keep children away from barbecue during use and until barbecue has cooled after you have finished Do not allow children to operate barbecue or to swin...

Page 4: ...g grease Avoid unnecessary twisting of hose Visually inspect the hose prior to each use for cracks excessive wear or other damage Replace the hose if necessary For storage and cylinder exchange disconnect hose at the cylinder only Do not disconnect hose from the appliance Never lean over cooking surface when lighting barbecue Never alter or modify the regulator or gas supply assembly Ensure the ba...

Page 5: ... are not properly sealed Tighten or rectify as necessary Note This barbecue is approved for use on Natural gas but must be properly converted from the factory built LP Contact your service agent for details Conversion and installation must be by a licensed plumber or gas fitter and comply with local codes 4 parts water 1 part liquid detergent CHECKING FOR GAS LEAKS ALWAYS CHECK FOR GAS LEAKS EACH ...

Page 6: ...TWO WALLS THE FOLLOWING SHALL AP PLY i AT LEAST 25 OF THE TOTAL WALL AREA IS COMPLETELY OPEN AND ii AT LEAST 30 OF THE REMAINING WALL AREA IS OPEN AND UNRESTRICTED IN THE CASE OF BALCO NIES AT LEAST 20 OF THE TOTAL OF THE SIDE BACK AND FRONT WALL AREAS SHALL BE AND REMAIN OPEN AND UNRESTRICTED DO NOT USE YOUR BARBE CUE IN GARAGES PORCH ES BREEZEWAYS SHEDS OR OTHER ENCLOSED AREAS YOUR BARBECUE IS T...

Page 7: ...ed using the parts list below Inspect barbecue and trolley parts as you proceed Contact your place of purchase for assistance regarding replacement of any damaged or missing parts Supplier contact details are on the back cover of the instruction manual Do not assemble or operate a barbecue that appears damaged Check that the barbecue supplied is correct for the gas type being used There is a label...

Page 8: ... correct place as the Sticker shown LF Left Front LR Left Rear RF Right Front RR Right Rear Plain Washer Qty 8 Part S411M06161 AA Spring Washer Qty 8 Part S431M06091 BB Phillips Head Screw M6X12 Qty 8 Part S112M06121 CC Phillips Head Screw M4x12 Qty 8 Part S112M04121 EE Phillips Head Screw M4x12 Qty 4 Part S112M04121 EE Plain Washer Qty 12 Part S411M06161 AA Spring Washer Qty 12 Part S431M06091 BB...

Page 9: ... S411M06161 AA Spring Washer Qty 8 Part S431M06091 BB Phillips Head Screw M6X12 Qty 8 Part S112M06121 CC Phillips Head Screw M4x12 Qty 2 Part S112M04121 EE Phillips Head Screw M4x12 Qty 6 TCS4PL 4 TCS2PL Part S112M04121 EE 1 Remove the Regulator with Hose 2 Install Cart Insulated Panel 3 Reinstall the Regualtor with Hose Regulator with Hose Cart Insulated Panel Waring After install the Regulator w...

Page 10: ...e Left and Right Side Sheves 11 Install the Gooking Grids Warming Racks 10 Install the grease Tray 12 Install the Batteries Phillips Head Screw M6X12 Qty 2 Part S112M06121 CC Phillips Head Screw M4x12 Qty 4 Part S112M04121 DD ...

Page 11: ... with AS NZS 5601 Including housing of the gas cylinder MOUNTING CUT OUT Model Width Height Depth TCS4FL 928mm 260mm 447mm TCS2FL 638mm 260mm 447mm Refer to the this table for show the minimum Cut out size when designing the island unit Phillips Head Screw M6X12 Qty 8 Part S112M06121 CC Pre assembled Screws Non combustible Contruction Vented on Both Sides of Island Vented Access Door Clamp down fl...

Page 12: ...g LP Gas vapor to escape Upper lower ground level vents 200 cm2 minimum each MUST BE PROVIDED on both sides of builtin construction NOTE When installing a barbecue equipped for liquid propane in an island the propane tank must be in a separate enclosure that is completely isolated from the barbecue It must be cross ventilated in accordance with the current standard The propane tank MUST NEVER be i...

Page 13: ...ontrols OFF 111 Turn the gas cylinder valve off fully 222 Detach the regulator assembly from gas cylinder valve 333 NOW YOUR BARBECUE IS READY TO USE Before first use and at the beginning of each barbecue season Please read Safety Lighting and Operating instructions 111 carefully Check gas valve orifices burner tubes and burner ports 222 for any obstructions eg spiders webs insects Check and ensur...

Page 14: ...achieved Refer to FAULT FINDING on page 15 BURNER IGNITION If burner fail to light or go out during operation close gas supply Open hood and wait 5 minutes before re attempting to light Ensure accumulated gas fumes have cleared Should a grease fire occur attempt to close gas supply at source turn off all burners and remove food if possible The hood must be in the open position for lighting Do not ...

Page 15: ... surface temperatures vary with outside temperature and the wind conditions CAUTION Infrared cooking times will be much shorter than traditional grilling so never operate this appliance unattended Check performance of burner prior to installing barbecue plates Do not leave the barbecue unattended when alight NEVER USE ALL BURNERS ON HIGH AT THE SAME TIME WHEN COOKING WITH THE HOOD DOWN When cookin...

Page 16: ...ectronic wires correction Inspect the igniter junction box found behind the control panel Connect losse electronic wires to junction box and try to light the barbecue Weak AA battery Correction Unscrew the igniter cap and replace the battery FLOW OF GAS SEEMS ABNORMAL Check that gas cylinder is not empty 111 Burner holes are dirty and clogged 222 Gas regulator is not working 333 SMELL OF GAS Gas v...

Page 17: ... empty the drip tray after each use A small amount of water can be placed in the drip tray before use to help with fat removal Wait until the drip tray is cool to touch before disposing of contents The drip tray should be washed periodically in a mild detergent and warm water solution CARE OF COOKING SURFACE Your barbecue is supplied with an enamel grill and plate Correct use and care of the cooki...

Page 18: ... environmental conditions and extreme cooking conditions There are propriety stainless steel cleaners available that are designed for such instances Read the instructions carefully before using Always rub or wipe in the direction of the surface grain or original polish lines Some stainless steel cleaners may damage painted or plastic surfaces read the directions carefully After each use allow the ...

Page 19: ...by the arrow METHOD 2 Use a bottle brush with a flexible handle and run the brush through the burner tube and inside the burner sev eral times to remove any debris METHOD 3 Use an air hose to force air through each burner tube The forced air should pass debris or obstructions through the burner and out the ports Regardless of which burner cleaning procedure you use we recommend you also complete t...

Page 20: ...17067S 1 15 Control Knob Seat P03447014A 2 16 Control Knob P03444022V 2 KEY DESCRIPTION PART QTY 17A Grease Tray Heat Shield P06904073C 1 17B Grease Tray P0270538RG 1 17C Grease Receptacle P0270643RG 1 17D Grease Receptacle Front Panel Right P07508019W 1 18 Side Shelf Connecting Bracket Left P01202009B 1 19 Side Shelf Connecting Bracket Right P01203009B 1 20 Regulator with Hose LPG P03644005A 1 21...

Page 21: ...4017A 1 12 Protective Pad P05518112K 2 13 Electric Ignitor 4 ports P02502484F 1 14 Control Panel P02914471S 1 15 Control Knob Seat P03447014A 4 16 Control Knob P03444022V 4 KEY DESCRIPTION PART QTY 17A Grease Tray Heat Shield P06904072C 1 17B Grease Tray P0270643RG 1 17C Grease Receptacle P02701387G 1 17D Grease Receptacle Front Panel Right P07508018W 1 18 Side Shelf Connecting Bracket Left P01202...

Page 22: ...22 PARTS DIAGRAM 38 39 6B 40 37 23 24 25 26 27 28 30 29 31 33 34 44 35 36 1 2 3 12A 4 5 6A 7 8 10 11 13 14 17D 15 16 17A 17B 17C 18 19 20A 20B 21A 21B 32 22 Model TCS2PL ...

Page 23: ...nnecting Bracket Right P01203009B 1 20A Side Shelf Left P01107051B 1 20B Side Shelf Cap Left P01122002E 1 KEY DESCRIPTION PART QTY 21A Side Shelf Right P01107051B 1 21B Side Shelf Cap Right P01122002E 1 22 Regulator with Hose LPG P03644005A 1 23 Trolley Panel Top P01004095J 1 24 Trolley Panel Left P07605049B 1 25 Trolley Panel Right P07606053B 1 26 Trolley Panel Rear P07624010B 1 27 Trolley Panel ...

Page 24: ...24 PARTS DIAGRAM 12A 1 2 3 4 5 6 7 8 10 18 19 11 13 15 16 17B 17A 17C 20A 20B 21A 21B 17D 9B 9A 33 34 12B 22 38 9C 23 24 25 26 27 28 29 30 31 32 35 37 36 14 40 39 41 Model TCS4PL ...

Page 25: ...e Pack P06033004A 1 Operator s Manual P80196010A 1 KEY DESCRIPTION PART QTY 1 Hood Assembly P0014761KA 1 2 Temperature Gauge P00601601C 1 3 Temperature Gauge Seat P00614047E 2 4 Warming Rack D145 P01507035H 2 5 Warming Rack D100 P01507036H 2 6A Cooking Grid W295 2 6B Cooking Grid W281 1 7 Grill Bowl Assembly P00736027E 1 8 Burner Main P020050364 4 9A Burner Bracket Lower P02213467A 1 9B Burner Bra...

Page 26: ...ts The product is used for commercial purposes and or is rented out The product suffers damage from the forces of nature Burn spots occur due to improper maintenance and or cleaning of the grill for example due to grease fat remaining behind and burning The gas hose is not properly installed if no leak test is performed as shown in Instruction manual The grill has been converted for use with natur...

Page 27: ...Plumber will need to source the necessary parts for the conversion Note Conversion Kits can be ordered directly 222 from Thermofilm Phone 03 9562 3455 Email info thermofilm com au Upon completion of the conversion the Gas Fitter Plumber is Legally required to issue a Compliance Certificate 333 Do Not attempt to complete the conversion yourself 444 Failure to comply with these requirements and Inst...

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