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7.2 Construction of concentric flue system CC 
Indirect wall connection. 

*        The outlet may also be installed above the exhaust in the wall, taking any hindrance to the sur
         rounding area into consideration, according to national, regional, local standards and regulations. 
         Ensure wind pressure on the flue terminal is not too extreme, such as a balcony, flat roof, corners 
         and in small alleys etc., as this may negatively influence the unit efficiency. 
*        Provide a recess in the exterior wall of around 205 mm (in a flammable wall ensure there is 50mm 
         of extra space around the outer pipe) and fix the wall duct with the wall plate to the inner side of 
         the wall. The wall plate of the exterior wall duct must be sealed sufficiently against the wall on the 
         outside; in connection to there being leaks of moisture and/or flue gas into the living space. 
*        The flue should be cased if necessary. Sufficient fireproof measures must also be taken when the 
         flue is being mounted along flammable materials. 
*        Determine the position of the unit and outlet and begin construction of the flue with the connection 
         on the unit, paying attention to the direction of installation and connecting the elements by means 
         of clamp strips. 
*        The fitted pipe L= 50 - 250 mm can be used between the bends or when connecting to the unit. If 
         necessary, use wall brackets to support the flue. 

 
Mounting using the roof pass-through option 

*        The flue terminal can be located at any random place on the roof face (supply and exhaust in 
         identical pressure areas) and must meet the applicable rules and regulations. 
*        A roofing sheet for a flat roof or a roofing sheet lead for sloping tiled roofs can be used for a wa
         tertight duct. Use various bends for the slope, if required. The recess in the roof decking should 
         be 5 cm larger all around, to ensure sufficient fire resistance. 
*        One needs to take into account the regulation regarding fire resistance between rooms (See na
         tional, regional, local standards and regulations). A casing made of fireproof material (e.g. 12 mm 
         Promatect fire resistant plate) must be used at 25 mm from the outside duct. 
*        Determine the position of the unit and outlet and begin construction of the flue with the connection 
         on the unit (always 1 metre vertical first), paying attention to the direction of installation! The inner 
         flue must be installed for draining purposes. Connect the elements by using clamping strips. En
         sure the gas tightness of all connections is correct. 
*        A fitted pipe can be used between the bends or when making the connection to the unit and/or the 
         roof pass-through. Use 2 wall brackets to support the flue on each floor

 

(Ø130)

 

(Ø130)

 

A

 

(Ø130)

 

A

 

(Ø130)

 

A

 

(Ø130)

 

 

   K 

(Ø100)

 

   M 

(Ø100)

 

   I 

(Ø100)

 

   C 

(Ø100)

 

 

   B 

(Ø100)

 

 

    

(Ø100)

 

(Ø100)

 

(Ø100)

 

 
  

(Ø130)

 

 

(Ø100)

 

 

 

(Ø100)

 

(Ø100)

 

(Ø100)

 

 
 

(Ø100)

 

 

(Ø100)

 

(Ø130)

 

A

 

(Ø130)

 

P

 

(Ø130-Ø100)

 

(Ø130)

 

(Ø100)

 

Summary of Contents for Trimline 100

Page 1: ...Page 1 OPERATING AND INSTALLATION INSTRUCTIONS 1036 1037 1038 1039 Trimline 100 1036 Trimline 120 1037 Trimline Tunnel 120 1038 Trimline 140 1039 GREAT BRITTAN GB IRELAND IE ...

Page 2: ...General instructions 7 Concentric flue system Page 11 7 1 Components of the concentric flue system 7 2 Construction of concentric flue system 7 3 Installation instructions regarding existing flues 7 4 Parts 7 5 Installation 7 6 Cleaning and maintenance 8 Instructions for the Mertik Maxitrol GV60 and the Remote Control Page 15 9 Maintenance check up list Page 18 10 Maintenance activities Page 19 11...

Page 3: ...gional and local standards and regulations The fitter must inspect the unit for tightness in relation to gas and combustion prod ucts and correct operation of the different components and functions The flue tube system and the outlets in the outer wall or roof face must also meet the requirements of the applica ble regulations The unit falls in the closed unit category in a set up location without...

Page 4: ...o the unit continues to operate safely For additional instructions see Chapter 10 Maintenance If for whatever reason the pilot light extinguishes you must wait 5 minutes before igniting the pilot light again The unit may not be operated without the glass panel being in place It is not permitted to place flammable materials on the ceramic wood inset The layout of the main burner with ceramic burner...

Page 5: ...the hour and minutes Wait a moment or press OFF to return to MAN mode 3 5 Setting the timer P1 and P2 Briefly press the SET button to select the required mode or Keep the SET button pressed until the screen starts flashing Then press or to set the required temperature Wait a moment or briefly press the OFF button to select the MAN mode If the temperature setting also needs to be switched off to re...

Page 6: ...ted the flame will adjust to its maximum height automatically 3 7 Possible error messages Long sound signals during ignition Receiver batteries are almost empty After this signal is heard the unit may be switched on approximately 10x more 5 seconds of continuous sound signal Error message For example one of the cables is not connected the O I switch is not in the I position 5x short sound signal T...

Page 7: ... Important If for whatever reason the pilot light goes out you must wait 5 minutes before reigniting it 3 10 Inserting and replacing the batteries The manual transmitter and receiver batteries have a life span of approximately one year The use of alka line batteries is recommended The batteries need to be replaced when 1 Manual transmitter BATT appears on the display 2 Receiver long sound signals ...

Page 8: ...t keep the metal circle pressed down for another 10 seconds and then let go Important If the pilot light extinguishes one should wait at least 5 minutes before repeating the aforementioned steps Turn the operating button to the ON position The burner may or may not ignite depending on the position of the motor button By turning the motor button to the required setting to the left the burner will i...

Page 9: ...d fireplaces Prevent discolouration of walls and ceilings There are always particles in the air in each living area even if the area is vacuum cleaned regularly These particles are easily visible when the sun streams in This issue will not arise if the amount of particles in the air is limited If these particles are present in greater quantities and particularly if the air is contaminated by soot ...

Page 10: ...the gas technical information for the relevant country needs to be consulted and modifications discussed with the manufacturer There will be air in the gas pipes when the unit is first used The gas pipes therefore need to be vented first Ignite the heater according to operating instructions and check whether the burner flame is uniform After the unit has been used for the first time you should rem...

Page 11: ...a but must meet applicable regulations Duct pathways may not be insulated Important Ensure the restriction plate is mounted in the correct manner as indicated in these instructions The correct restriction plate will provide the unit with the most optimal efficiency flame image and com bustion Mounting an incorrectly placed restriction plate may cause malfunction of the unit DESCRIPTION SIZE mm COD...

Page 12: ... If necessary use wall brackets to support the flue Mounting using the roof pass through option The flue terminal can be located at any random place on the roof face supply and exhaust in identical pressure areas and must meet the applicable rules and regulations A roofing sheet for a flat roof or a roofing sheet lead for sloping tiled roofs can be used for a wa tertight duct Use various bends for...

Page 13: ... parts 4 5 6 8 and 10 7 5 Installation See page 14 figure B Guide the flexible hose 6 through the existing duct 8 Attach the slider 4 to the bottom of the flexible hose and secure this in place using two parkers 5 Keep the bottom of the slider at the same height as the bottom of the duct or ceiling Shorten the flexible hose to approximately 100 mm above the chimney coping Attach the mounting plate...

Page 14: ...Page 14 A B 6 4 2 3 1 7 5 9 6 8 11 10 12 100 100 2 3 1 9 6 7 5 4 8 6 12 11 10 ...

Page 15: ...ormed at a later date This may be more difficult if the control is installed using a method that is different from the instruc tions provided here Please note Only place the batteries after wiring to the receiver gas control block and pilot set is connected Premature connection to the energy source may damage the control s CPU central processor Ensure that the ignition cable is not near the antenn...

Page 16: ...tton using a blunt object See photograph 3 Continue to press this button until you hear a short beeping sound followed immediately by a long beeping signal Release the button Direct the manual trans mitter towards the receiver and press the arrow down until you hear a long beeping sound The gas control button will now move for a short period The manual transmitter has now learned the setting with ...

Page 17: ...Page 17 ...

Page 18: ...18 Name Address Unit serial number Date of purchase Installation date Comments 9 0 MAINTENANCE CHECK UP LIST Fitter details Service date Performed by Work activities performed Service and maintenance logbook ...

Page 19: ...free from metal parts electrical parts 6 Combustion chamber a check the condition of the finishing such as varnish and enamel Check for corrosion Repair if required b replace the unit if there are holes Close the unit for further use c check overpressure hatches or overpressure construction for sealing and sufficient movement deposits 7 Ignition and operation of the main burner a remove the burner...

Page 20: ...llen screws page 28 figure 5 4 Carefully remove the glass strip from its fixture possibly with the aid of a screw driver By placing the supplied suction cups D evenly over the glass window the window can be easily removed from the unit by first carefully moving it upwards and then very carefully and slowly pulling the bottom of the window towards you next put the window down and leave it in a safe...

Page 21: ...terials should not come into contact with the cord of the window fixture Remove this if necessary The window may otherwise be damaged Mix the glowing material lava granules and the fusilli spiral shaped ceramic material and spread them evenly over the burner and the burner plate so that they are just covered Glowing embers can be placed here and there as decoration NOTE the remaining material can ...

Page 22: ...as connection 3 8 Internal A Gas intake B Gas exhaust C Thermocouple connection D Pilot burner connection Unit category C11 C31 C91 Pilot flame SIT 3 flames Combustion gas discharge and Combustion air supply Concentric Ø130 200 mm Metaloterm US system number 0063 CPD 6308 D Pilot burner connection B A C D A B C Thermocouple connection ...

Page 23: ...B BE FR IT LV SI SK EE HU LT ES PT IE GB BE FR LV SI EE HU LT PL CY MT NL NO ES PT DE IE GB BE FR IT LV SI SK EE HU LT ES PT IE GB BE FR LV SI EE HU LT PL CY MT NO ES PT DE IE GB BE FR IT LV SI SK EE HU LT NL DE BE ES PT IE GB BE FR LV SI EE HU LT PL CY MT I2l I2ELL I2H I2E I2E I3B P I3 I2l I2ELL I2H I2E I2E I3B P I3 I2H I2E I2E I2l I2ELL I3B P I3 2XØ5 3XØ16 2XØ4 5 3XØ16 1XØ4 5 1XØ4 5 3XØ16 25 20 ...

Page 24: ...flame is large enough to burn around the thermocouple If the flame is too small you need to check the gas feed pressure If the size of the pilot flame cannot be adjusted there may be an obstruction in the pilot 2 Check whether the thermocouple interrupter is connected to the gas valve properly 3 Check that the gas valve is not faulty 4 Check whether the restriction plate has been placed according ...

Page 25: ...zontal wall pass through no restriction Roof pass through 2 to 5 metres vertical roof pass through fit 35 mm restriction plate Roof pass through 5 to 12 metres vertical roof pass through fit 52 mm restriction plate D Pathway Illustration X total in metres Y total in metres Restriction plate Other details min max min max Indirect exterior wall outlet A B 1 3 0 3 Roof pass through without slope C 2 ...

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