Thermo Scientific Forma 416 Operating And Maintenance Manual Download Page 48

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Section 6

Parts

Part No.

Description

156089

Motor, Brushless 24V

191535

Motor Drive Board

190816

LCD Display Panel

190442

Remote Alarm Board

190806

Shaker Micro Board

230141

Fuse, 800MA, T.D. 5 x 20 mm

230142

Fuse, 150MA, T.D. 5 x 20 mm

230174

Switch/Circuit Breaker 1.5 Amp

270123

RFI Power Inlet/Filter

360214 Switch,

Voltage

Select

420064 Transformer,

130VA

420085 Transformer,

25VA

800040

V-Belt, 1/2” x 45”

435051

Screwdriver, Phillips 8-3/4”

443020

Wrench, Hex with T-handle

194046

Spare Part Screw Bag (for platform and clips)

238060

Universal Platform

Orbital Shakers 6-1

Thermo Scientific

Summary of Contents for Forma 416

Page 1: ...Model 416 and 430 Forma Orbital Shakers Operating and Maintenance Manual 7000416 Rev 5...

Page 2: ...Added Platform Stalled and Check Fuse alarm messages ccs 18782 OS 197 12 10 99 Updated shipping bracket artwork ccs 2 18544 OS 202 10 27 99 Add power fail time delay chg Check Belt alarm message clear...

Page 3: ...internal adjustments and maintenance must be performed by qualified service personnel Material in this manual is for information purposes only The contents and the product it describes are subject to...

Page 4: ...13 August 2005 This product is required to comply with the European Union s Waste Electrical Electronic Equipment WEEE Directive 2002 96 EC It is marked with the WEEE symbol Thermo Scientific has cont...

Page 5: ...e or replacement parts or provide you with on site service We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products Whatever Thermo Scientific products you...

Page 6: ...e Monitor Kit 2 1 Control Panel Operation 2 2 Quick Start Up 2 3 Factory Default Settings 2 3 Change Shaker Speed Time Settings 2 4 Changing the RPM 2 4 Changing Time 2 4 Changing from Hold to Countdo...

Page 7: ...General Fault Conditions 4 2 Adjusting Drive V Belt Tension 4 2 Installing a New Drive V Belt 4 3 Spare Fuses 4 4 Cleaning Inside the Cabinet Major Spill 4 4 Specifications 5 1 Parts 6 1 Electrical S...

Page 8: ...river for flask clip installation and removal 1 Line cord set Warning This shaker is heavy The weight of the Model 416 430 is 138 lbs 62 7kg Place this unit on a support surface which will accommodate...

Page 9: ...the shipping bracket and install the shaker platform before plugging in or attempting to operate the unit After removing the orbital mechanism shipping bracket and installing the platform remove this...

Page 10: ...personnel All shaker platforms are attached to their orbital mechanisms with six 1 4 20 hex socket flat head screws These screws are hardened and should not be exchanged with any other screw type The...

Page 11: ...until one or more of the center mounting holes are located 5 Insert the hex socket head screws as the four holes are located Do not tighten the screws 6 Remove the 1 4 20 alignment pins and replace t...

Page 12: ...to the illustration below and to Figure 1 16 Figure 1 7 Voltage Selector Switch Caution Before plugging in the shaker verify that the voltage select switch is set for the electrical service available...

Page 13: ...our 6 liter flasks Refer to Tables 1 1 1 2 and 1 3 for sizes and quantities All platforms have mounting holes for flask clips and test tube racks made by other manufacturers Flask clips can be attache...

Page 14: ...rews per Clip 238010 49 25ml 1 1 238011 49 50ml 1 1 238012 25 125ml 1 1 238013 18 250 300ml 1 w lg pad 1 238014 16 500ml 1 1 238015 8 1l 1 5 238016 5 2l 2 w 10 tubes 5 Dedicated platform number No of...

Page 15: ...tform remove the rack and rotate the swing bed of the holder 90 by pulling the knobs of the locking pins on either end of the holder outward The pins are locked outward by turning the knob 1 4 turn Fi...

Page 16: ...th leading zero Start bits 1 Stop bits 1 Parity none Orbital Shakers 1 9 Thermo Scientific Section 1 Installation and Start Up RS 232 Interface Connector Part Number Description 950040 Test tube rack...

Page 17: ...t applied then every 60 minutes The shaker s microprocessor responds to two ASCII commands from the remote DC1 XON and DC3 XOFF DC1 17 11 Hexadecimal The shaker will transmit time temperature if the t...

Page 18: ...entral remote alarm location or to an independent alarm system A modular to modular cable Stock No 190388 and an RJ 11 telephone style terminal converter Stock No 190392 or equivalent may be used to c...

Page 19: ...Figure 1 16 Remote Alarm Connector on Rear Panel Figure 1 17 Temperature Probe Connector 1 12 Orbital Shakers Thermo Scientific Section 1 Installation and Start Up Connecting the Remote Alarm cont...

Page 20: ...speed and down to a stop to prevent liquid splashing from flasks or test tubes Warning The microprocessor speed control system may take up to one minute to bring the platform up to speed Never leave t...

Page 21: ...iguration the UP arrow returns the display to the system s Operating Screen showing the Time RPM and Temperature while the DOWN arrow advances the display to the next programming screen The alarm indi...

Page 22: ...the unit is stopped and restarted using the Stop and Start buttons The unit will not reset if the unit is turned off and on using the power switch Speed The Actual speed will display zero RPM s and w...

Page 23: ...to flash 2 Press the up or down arrows to set the new speed in 1 RPM increments Hold either button to scroll 3 Press the Speed button again to return to the Operating Screen The Model 416 430 manages...

Page 24: ...xample press the Time button to return to the Operating Screen Pressing the Start button will start the shaker and begin the countdown sequence When 00 00 is reached the shaker will automatically shut...

Page 25: ...Silence button but will ring back in about 15 minutes However the alarm warning indicator lights and alarm messages continue until the alarm condition is corrected by the operator Then pressing the S...

Page 26: ...eriod greater than 2 hours such as when the unit is shipped from the factory or when it is returned to use after a period of storage RPM Tracking alerts the operator by either alarm message shown at t...

Page 27: ...nd warning lights are automatically cleared The screen message remains until cleared by the operator Check Fuse alerts the operator that the primary drive motor fuse has blown The audible alarm screen...

Page 28: ...wn below will appear on display When this screen opens press the down arrow once At this screen below press the Time button beneath Audible The following screen will appear and the current setting wil...

Page 29: ...n on the screen following is the present speed setpoint Using the up and down arrows increase or decrease the platform speed until the reading on an independent accurate speed measuring device matches...

Page 30: ...o save the setting The display will return to the Calibrate RPM Temp screen If nothing is pressed for about fifteen seconds the display will revert to the Operating Screen and the setting will be auto...

Page 31: ...mote The alarms will be shown in the following sequence Note If no buttons are pressed the display will automatically return to the Operating Screen after about fifteen seconds saving the selection to...

Page 32: ...or countdown modes and or has been turned off and unplugged many times the microprocessor control system maintains a running total operating hours To view this information access the Configuration me...

Page 33: ...e down arrow button four more times The screen below will appear on the display Press the Time button beneath SwVers and the screen at right will appear showing the Model 416 430 software version in t...

Page 34: ...Orbital Shakers 2 15 Thermo Scientific...

Page 35: ...chnician The following is a condensed list of preventive maintenance requirements See the specified section of the operating manual for further details We have qualified service technicians using NIST...

Page 36: ...fer to Manual Section Action Daily Monthly Yearly Clean the unit with mild detergent and wipe dry as needed 9 Check under the platform for broken glass or other debris 9 3 Check and document calibrati...

Page 37: ......

Page 38: ...n 1 Installing the Platform of this manual when reinstalling the platform The microprocessor control panel uses sealed pushbuttons and a liquid crystal display and may be cleaned by wiping with labora...

Page 39: ......

Page 40: ...control system senses a fault malfunction or abnormal operating condition alarm messages will appear on the liquid crystal display These messages will be helpful should service or repair assistance be...

Page 41: ...ker drive motor Refer to Figure 4 1 5 Loosen but do not remove the 7 16 screw adjacent to the drive motor which is not in a slotted hole The drive motor pivots around this screw Loosening all three sc...

Page 42: ...the shaker to operate against the spring tension 1 Place the new v belt around the bottom of both the motor and the large drive wheel 2 Force the drive motor inward toward the drive wheel and rotate...

Page 43: ...e 1 Make sure the unit is turned off unplugged and the line cord removed from the side of the cabinet The platform should already be removed 2 Remove the screws and lift off the cover plate The mechan...

Page 44: ...nutes to 200 hours or continuous operation Indicator LCD in 5 minute increments Run Time Display counts down for a timed run or counts up when in a hold function Alarms Time Run Termination RPM Tracki...

Page 45: ...115 VAC Operating Range 90 125 VAC 50 60 Hz 1 PH 1 0 FLA Nominal 230 VAC Operating Range 180 250 VAC 50 60 Hz 1 PH 0 5 FLA Data Output RS 232 standard Remote Alarm Time RPM and Power Alarms Contacts C...

Page 46: ...to withstand safely It depends on the nature of the electricity supply and its overvoltage protection means For example in CAT II which is the category used for instruments in installations supplied f...

Page 47: ......

Page 48: ...x 20 mm 230142 Fuse 150MA T D 5 x 20 mm 230174 Switch Circuit Breaker 1 5 Amp 270123 RFI Power Inlet Filter 360214 Switch Voltage Select 420064 Transformer 130VA 420085 Transformer 25VA 800040 V Belt...

Page 49: ......

Page 50: ...Orbital Shakers 7 1 Thermo Scientific...

Page 51: ...7 2 Orbital Shakers Thermo Scientific...

Page 52: ...is not covered by this warranty agreement The Technical Services Department must be contacted for warranty determination and direction prior to performance of any repairs Expendable items i e glass fi...

Page 53: ...lation and calibration is not covered by this warranty agreement Expendable items i e glass filters light bulbs and lid gaskets are excluded from this war ranty Replacement or repair of component part...

Page 54: ...Orbital Shakers 9 1 Thermo Scientific...

Page 55: ...9 2 Orbital Shakers Thermo Scientific...

Page 56: ...Thermo Scientific Controlled Environment Equipment 401 Millcreek Road Marietta Ohio 45750 United States www thermofisher com...

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