Thermo Scientific 72-320-200 Operating Manual Download

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FH100D & FH100DX
Dispensing Pump
Systems

Operating Manual
Model Numbers
72-320-200
72-320-250

A-1299-7117 First Edition

Summary of Contents for 72-320-200

Page 1: ...FH100D FH100DX Dispensing Pump Systems Operating Manual Model Numbers 72 320 200 72 320 250 A 1299 7117 First Edition ...

Page 2: ...ol Panel 3 2 Priming the Pump 3 2 Main Menu 3 3 Tubing Calibration 3 4 Setup Menu 3 6 Continuous Mode Screen 3 7 Continuous Mode Operation 3 8 Time Dispense Mode Screen 3 9 Time Dispense Mode Operation 3 10 Copy Dispense Mode Screen 3 12 Copy Dispense Mode Operation 3 13 COPY Setting Screen 3 15 COPY Setting Operation 3 16 Volume Dispense Mode Screen 3 17 Volume Dispense Mode Operation 3 18 Remote...

Page 3: ...ment 4 2 TROUBLESHOOTING 5 1 Troubleshooting Chart 5 1 Error Definitions 5 2 REPLACEMENT PARTS and ACCESSORIES 6 1 Replacement Parts 6 1 Accessories 6 1 Precision Tubing and Precision Tubing Indicator Links 6 2 SPECIFICATIONS 7 1 WARRANTY PRODUCT RETURN and TECHNICAL ASSISTANCE 8 1 Warranty 8 1 Product Return 8 2 Technical Assistance 8 2 Section 6 Section 8 Section 7 Section 5 Section 4 ...

Page 4: ...id contacts only the tubing or tube material Suction lift and priming up to 8m water column at sea level Low shearing for low handling the most shear sensitive of fluids like latex or fire fighting foam Capable of running dry and pumping fluids with high quantities of entrained air such as black liquor soap High volumetric efficiency allows operation in metering or dosing applications where high a...

Page 5: ...ions The easy to use keypad eliminates setpoint overshoot and provides easy navigation through the menu options that include a number of on screen programming features These low maintenance drives have diagnostic and control electronics built into the motor housing for improved reliability This combined with its high turndown superior accuracy and intuitive interface make the FH100D and FH100DX Di...

Page 6: ...WARNING Remove power from the pump before attempting any maintenance Unpack the drive and retain all packing material until proper product operation has been verified Select the tubing according to the flow desired while considering chemical compatibility and tubing life Flow rate is determined by the size of the tubing in the Pump Head When precision tubing indicator links are used best performan...

Page 7: ...paired The Pump Head has two tubing retainers which hold tubing in place The occlusion bed retracts when you open the pump door and moves forward when the door is closed To load tubing into the Pump Head do the following 1 Make sure that the power switch is turned OFF 2 Open the Pump Head door using the side latch 3 Install any tube fittings inserts or clamps before loading the tubing 4 Open the t...

Page 8: ...llers If loading precision tubing indicator links align retention edge to the outside edge of the tubing retainer as shown above in Figures 2 3 and 2 4 Correct Incorrect not centered Figure 2 5 Tubing Location on Roller 6 Open the lower retainer by using just one finger to open the retainer and insert the tube and release the retainer FH100D FH100DX Dispensing Pump Operating Manual 2 3 Thermo Fish...

Page 9: ...complete stop before starting again Failure to do so could cause permanent damage to the motor 1 Make sure the speed is set to the minimum setting 2 Turn the power switch ON Increase the speed to start the pump action The higher the rpm the faster the speed of the pump 3 The Pump Systems are self priming To begin pumping select a flow direction with the flow direction button insert the intake and ...

Page 10: ...3 300 12 1200 mL min 6 4 mm 5 500 20 2000 mL min CUSTOM mL min RPM N A N A 4 400 RPM FH100DX Model Pump Thick Wall Table TUBING VOL CAL FILL FLOW RANGE UNITS SIZE REV VOLUME MIN RPM MAX RPM 15 3 300 12 1200 mL min 24 5 500 20 2000 mL min 35 7 5 750 30 3000 mL min 36 10 100 40 4000 mL min 4 8 mm 3 300 12 1200 mL min 6 4 mm 5 500 20 2000 mL min 9 5 mm 10 100 40 4000 mL min CUSTOM mL min RPM N A N A ...

Page 11: ...ion screen previously in use 5 If the language is accidently changed and the user would like to reset it to the default language English press and hold the UP DOWN keys during power up 6 To restore drive to default settings press and hold the LEFT RIGHT 䊴䊳 keys during power up Turning On the Drive CAUTION To avoid electrical shock the power cord protective grounding conductor must be connected to...

Page 12: ...se Copy Dispense or Volume Dispense This key is often referred to as the START STOP key in this manual The PRIME key located at the bottom right of the control panel is used to access the prime fast forward function While pressed this key operates the drive at the maximum allowed speed flow rate and in the direction shown on the display When released the drive returns to its original speed or flow...

Page 13: ... SOUNDS An audible beep can be enabled to indicate a keypad press the end of a dispense and or the end of a batch AUTOSTART By default the drive will not restart when power is applied To enable this feature select AUTOSTART and then ON The drive will now restart when power is reapplied if the drive was running when powered off DISPLAY CONTRAST This display can be adjusted using the UP DOWN arrows ...

Page 14: ...rection tube size and flow rate Note that these settings are retained and transferred to other mode screens when entering or leaving the TUBING CAL screen The flow direction is set using the directional keypad to highlight the directional arrow Pressing ENTER will toggle arrow between CW and CCW The tube size is set using the directional keypad to highlight the tube size field Press ENTER and use ...

Page 15: ...cedure Calibration time at maximum allowable flow rate default max flow rate is 15 seconds and at minimum allowable flow rate approximately 6 of the maximum flow rate is 4 minutes Select the CUSTOM tube size for other tubing sizes or lower flow rates Minimum and maximum flow rates will change after a tubing calibration due to a re calculation of the vol rev Optimum results are best obtained after ...

Page 16: ...e displayed Tubing Size Size and Maximum Flow Rate are displayed Select desired tubing size Flow Rate Set the flow rate in flow unit listed at the top of the screen NOTE To change flow unit see Flow Unit above When the entire rate field is highlighted press ENTER The digits can be navigated individually using the UP DOWN arrows switch between digits using the LEFT RIGHT arrows After selecting an o...

Page 17: ...inuous Mode only When switching to Copy Dispense or Volume Dispense Modes and rpm units will change to mL min with values dependent on tubing size selected E Tubing Size Pressing the ENTER key on this icon goes to the tubing size selection screen F Current Flow Rate The center digits show the flow rate of the drive in the unit of measure selected and shown to the right see position D Figure 3 2 G ...

Page 18: ...R key This puts you in a position to change the speed flow rate of the drive at the farthest digit to the right tenths hundredths thousandths etc depending on flow unit Pressing the UP arrow on the directional pad will increase the speed flow rate by one value and pressing the DOWN arrow will decrease the speed flow rate by one value Use the LEFT RIGHT arrows on the directional pad to move between...

Page 19: ...his field is highlighted the drive is OFF F Batch Count Displays the number of cycles dispensed in the batch G Local Remote or Pressing the ENTER key on this icon goes to the Remote Control setup screen This icon indicates whether your drive is in Local or Remote Control mode If the solid rectangle appears in the center of the figure the drive is set to be operated locally If the solid rectangle d...

Page 20: ...e UP DOWN arrows to increase or decrease the value respectively Press ENTER one more time to validate the selected flow rate Use the directional pad to select EXIT to return to the Time Dispense Mode Setup Screen Select EXIT again to return to Time Dispense Mode 6 Setting ON Time To set the ON Time use the directional pad and ENTER key to select the ON field see position D Figure 3 5 Doing so will...

Page 21: ...R key and then use the UP DOWN arrows on the directional pad to select a batch size Switch between digits using the LEFT RIGHT arrows Press ENTER one more time to validate the selected batch size When set to zero 0 the drive will run for an infinite number of cycles and the symbol is displayed Use the directional pad to select EXIT to return to the Time Dispense Operation Screen 9 Starting the Dri...

Page 22: ...ection D Copy Amount Screen See Copy Setting Screen Figure 3 8 E Pump OFF Time Highlighted when the drive is OFF F Batch Count Displays the number of cycles dispensed in the batch G Local Remote or Press the ENTER key on this icon to go to the Remote Control setup screen This icon indicates whether your drive is in local or remote control mode If the solid rectangle appears in the center of the fi...

Page 23: ...E Figure 3 7 Doing so will highlight the timer in the center of the screen see position I Figure 3 7 Pressing ENTER again allows the timer to be set using the UP DOWN arrows Switch between digits using the LEFT RIGHT arrows After selecting an optimal OFF Time press ENTER again to validate The drive will now rest for the time appearing in the center of the screen NOTE If the OFF Time is set to 00 0...

Page 24: ...turn to the Copy Mode Operation screen Copy Dispense Mode Operation continued Table 3 1 Typical maximum single dispense volume in COPY MODE TUBING SIZE VOL REV mL Max Disp Vol mL 13 0 8 mm 0 1 500 14 1 6 mm 0 38 2075 16 3 2 mm 1 38 7500 15 25 4 8 mm 3 0 16000 17 24 6 4 mm 5 0 27000 18 35 8 0 mm 7 3 39500 36 9 5 mm 10 0 54000 NOTE The drive is limited to a maximum number of revolutions that can be ...

Page 25: ...o be set C Flow Direction Pressing the ENTER key on this icon toggles between clockwise and counterclockwise flow direction D Volume Unit This is dependent on the flow rate selected E STOP This stops the Copy and sets the volume to be dispensed It is displayed in position H F CLEAR Selecting this will clear the number displayed on the screen and will allow for a new copy volume to be selected G EX...

Page 26: ...key to stop Select EXIT and press ENTER The drive will store the value of the copy in memory and use that value in the COPY DISPENSE MODE c Place the desired container at the tubing outlet Close the contacts on the START STOP input to initiate the dispensing of fluid When you have reached the desired volume close and release the contacts on the START STOP input Select EXIT and press ENTER The driv...

Page 27: ... Time Highlighted when the drive is OFF F Batch Count Displays the number of cycles dispensed in the batch G Local Remote or Pressing the ENTER key on this icon goes to the Remote Control setup screen This icon tells you whether your drive is in local or remote control mode If the solid rectangle appears in the center of the figure the drive is set to be operated locally If the solid rectangle doe...

Page 28: ...LEFT RIGHT arrows on the directional pad to move between digits and the UP DOWN arrows to increase or decrease the value respectively Once desired volume is selected press ENTER a final time to set the drive to operate at that volume Press the START STOP key to resume operating the drive 6 Setting OFF Time Use the directional pad and ENTER key to select OFF on the display see position E Figure 3 1...

Page 29: ...t the BATCH COUNT icon see position F Figure 3 11 In the BATCH COUNT screen select RESET and press the ENTER key to reset the batch count Select EXIT to return to the COPY MODE OPERATION screen Volume Dispense Mode Operation continued Table 3 2 Typical maximum single dispense volume in VOLUME DISPENSE MODE TUBING SIZE VOL REV mL Max Disp Vol mL 13 0 8 mm 0 1 500 14 1 6 mm 0 38 2075 16 3 2 mm 1 38 ...

Page 30: ... is centered between the MIN and the MAX The MID can be adjusted if other profiles are needed The scaling can be inverted if necessary To confirm CURRENT INPUT MODE is selected select EXIT after returning to the Remote Control Menu then select CONTINUOUS PUMP MODE To deselect Remote Current Input Mode select LOCAL and ENTER NOTE When Current Input is selected the drive will not start until the REM...

Page 31: ...SE MODE Screens without changing from LOCAL to REMOTE MODE or REMOTE to LOCAL MODE See Typical ESC Field Screen Figure 3 13 VOLTAGE INPUT When this is selected the drive is in remote control This allows the user to input a voltage signal to control the flow The user has an option to adjust the minimum maximum and middle setpoints for voltage and flow By default the minimum MIN voltage is set to 00...

Page 32: ... allows the user to quickly return to the last RUN MODE screen CONTINUOUS PUMP MODE or one of the DISPENSE MODE Screens without changing from LOCAL to REMOTE MODE or REMOTE to LOCAL MODE See Typical ESC Field Screen Figure 3 13 START STOP The START STOP input can be configured to be OFF factory default or ON for the drive to run With the OFF selected factory default use of the START STOP input is ...

Page 33: ...N OFF CLOSED Forced run due Running Running to S S CLOSED ON ON OPEN Forced not running Not running Not running due to S S OPEN ON ON CLOSED Forced run due Running Running to S S CLOSED NOTE In Continuous Mode when using the START STOP input the drive is started with a closed contact and stopped when the contacts are opened Table 3 4 Dispense Mode Operation MENU SETTING SETUP OPTIONS START STOP Dr...

Page 34: ...e to prevent damage to the drive Pin No Description DB 25 1 Speed Control Voltage Input 0 10 V 2 Speed Control Current Input 0 20 mA 3 Speed Control Input Ground Return 4 Speed Signal Current Output 0 20 mA 5 Speed Signal Output Ground Reference 6 Motor Running N O Default 1A 24 V Relay 7 COM Motor Running 8 Motor Running N C Default 1A 24 V Relay 14 Speed Signal Voltage Output 0 10 V 15 Remote St...

Page 35: ...al input impedance ref to signal ground 4 mA Stop 20 mA Full Speed Default Settings 10 Bit Resolution Overload Capability 10 V or 40 mA max 0 10 V Input 10 K ohms typical input impedance ref to signal ground 0 V Stop 10 V Full Speed Default Settings 10 Bit Resolution OUTPUTS 4 20 mA Output 0 to 600 ohms max load referenced to earth ground 4 mA Stop 20 mA Full Speed Default Settings 10 Bit Resoluti...

Page 36: ...e which is less than 28VDC Typically this would be connected to a 24V PLC input as shown in the Figure 3 14 Figure 3 14 Terminating Open Collector Outputs to a PLC When a relay is preferred it is recommended to use a 24V relay This can be powered from an independent 24V supply Figure 3 15 Attaching an External 24V Relay NOTE It is not recommended to attach 120V supply lines to relay contacts Figur...

Page 37: ...t CAUTION Replace the fuse only with one of the same type and rating The fuse rating and type are stated on the rear panel DANGER Remove power from the pump before any cleaning operation is started Keep the pump enclosure clean by using a mild detergent solution Never immerse nor use excessive fluid when cleaning the pump Cleaning Fuse Replacement CAUTION Replace the fuse only with one of the same...

Page 38: ...itch actuator arm from the mounting boss and remove from the Pump Head body To replace Pump Head and Limit Switch proceed as follows 1 Attach the Limit Switch to the back of the Pump Head Carefully sliding the actuator arm avoid bending the switch actuator arm into the slot of the pump body The boss of the switch goes in the left hole and the screw is installed from the bottom of the pump housing ...

Page 39: ...r still does not rotate select remote control in Main Menu or Setup Menu and verify settings 5 Return to Mode screen and verify icon shows for Local Control Mode or for Remote Control Mode 6 See Remote Control Mode in this manual for further details START STOP Mode ON with 1 See Remote Control Mode in out an input at I O Connector this manual for further details 2 Select OFF in START STOP Menu to ...

Page 40: ...scription Run time checksum checked at power on contains a bad checksum value Error Condition s Checksum is checked at power on for an invalid value Actions Power cycle the drive If error persists consult factory Error 7 Bad EEPROM Checksum Settings Description Bad EEPROM checksum on parameter values and settings or its data is out of range Error Condition s 1 Checksum value in EEPROM does not mat...

Page 41: ...C Actions The pump will stop immediately check the supply line voltage NOTE This error when displayed during power down is considered normal and proper If error persists consult factory Error 12 Motor Stall Motor Under Speed Description The motor was commanded to run but has either slowed down significantly or has stopped Error Condition s The motor speed is below 95 of the desired speed for too l...

Page 42: ...due to invalid pointer references or ram memory corruption etc Error Condition s These are handled by an Abort Exception Interrupt within the CPU and should branch out to their respective exception handler functions Actions Power cycle the drive to reset error If error persists consult factory Error 18 Watchdog Error Description Program has stopped running as the watch dog has not been updated i e...

Page 43: ... Israel 50001 69 1 Line Cord Europe 50001 70 1 Line Cord England 50001 72 1 Line Cord Switzerland 50001 74 1 Line Cord Italy 50001 76 1 Line Cord 230V United States 50001 78 1 Line Cord China 50001 79 1 Description Part Number 25ft Remote Control Cable w DB25 980 7590 Footswitch w DB 25 male 7523 92 Dispenser Wand w DB 25 male 7523 96 DB 25 External Control Connector 7523 94 PTFE Sinkers keep inta...

Page 44: ...5 300 018 Precision Tubing Indicator Links Norprene Food 75 305 130 75 305 140 75 305 160 75 305 250 75 305 170 75 305 180 BioPharm Silicone 75 300 130 75 300 140 75 300 160 75 300 252 75 300 170 75 300 180 PharMed BPT 75 303 130 75 303 140 75 303 160 75 303 250 75 303 170 75 303 180 TYGON 75 310 130 75 310 140 75 310 160 75 310 250 75 310 170 75 310 180 2 4 mm Wall Use in FH100DX Formulation Size...

Page 45: ...A 250 ohm Accuracy 0 5 Full Scale Remote Outputs Voltage speed output 0 10V DC 1 kΩ min Current speed output 0 20 mA 0 600 Ω Motor running contacts 1A 28V DC Environment Operating Temperature 32 to 104 F 0 to 40 C Storage Temperature 13 to 149 F 25 to 65 C Humidity 10 to 90 non condensing Altitude Less than 6562 ft 2000 m Pollution Degree Pollution degree 2 indoor use lab office Construction Dimen...

Page 46: ...sulting from i misuse of the product ii use of the product in other than its normal and customary manner iii accident or neglect iv improper testing operation maintenance service repair installation or storage v unauthorized alteration or modification or b post expiration dated materials THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER AND THE MANUFACTURER AND DISTRIBUTOR DISCLAIM ALL OTHER ...

Page 47: ...entific 28W092 Commercial Ave Barrington Illinois U S A 60010 2392 1 800 637 3739 U S and Canada only 11 847 381 7050 Outside U S 847 381 7050 Local www thermoscientific com fluidhandling thermoscientific com 31 1 C C 1 ...

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