TK 56433-5-MM-EN
41
1.
–1.0 Degrees Mark
2.
Center Line (0 Degrees Mark)
3.
+1.0 Degrees Mark
3. Remove the old injection pump. Use the injection
pump gear tool P/N 204-1011 to remove the
injection pump gear without removing the timing
gear cover (see
“Injection Pump Removal,” p. 43
).
N
No
otte
e:: Remove the injection pump gear by
removing the nut and lock washer that secure
the injection pump gear assembly to the
injection pump shaft. The injection pump
gear assembly is made of three pieces; the
flange, the gear, and the transfer pump cam.
Do not loosen or remove the four bolts that
fasten the gear to the flange because that
changes the factory-set timing. The EPA
certification is based on the factory-set
timing. If the factory-set timing is changed,
the EPA certification is void.
Figure 28. Removing Injection Pump Gear
1.
Do Not Loosen or Remove These Four Bolts
2.
Remove Nut and Lock Washer
4. Record the injection angle marked on the old
injection pump (see the following photographs).
The injection angle mark is located on the side of
the pump facing the engine. The injection angle
mark on the pump does not use a decimal point.
Add a decimal point before the last digit of the
injection angle mark to get the injection angle. The
injection angle mark in the following photographs
is 67. That equals an injection angle of 6.7 degrees.
Examples
Injection Angle Mark
Injection Angle
67
6.7 Degrees
85
8.5 Degrees
Figure 29.
Injection Angle Mark Location
1.
Injection Angle Mark
Figure 30.
Injection Angle Mark
1.
Injection Angle Mark
N
No
otte
e:: If you cannot read the injection angle mark,
contact the Thermo King Service Department
with the injection pump serial number or the
engine serial number and they will provide
the injection angle. The injection pump serial
number is located on the bottom of the
sticker on the injection pump.
Figure 31.
Injection Pump Serial Number Location
1.
Injection Pump Serial Number
5. Record the injection angle marked on the side of the
