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6

ENGLISH

INSTALLATION

INSTALLATION

UNPACKING THE PRODUCT

T

 

TBPS

 solar heaters are supplied in a single 

package on a wooden pallet.

The insulation and the lining components of the models 750 

and 1000 are supplied separately from the structural work and 

are to be assembled upon receiving the product as described 

in the paragraph "Assembly of the insulation and the lining 

(models 750 - 1000)". For these models the magnesium anode 

is supplied in a cardboard box.

The following items are delivered in a plastic bag inside the 

packaging:

- Instruction manual

- Bar code label

- Hydraulic test certificate

- Energy label (to be applied to device upon installation)

- No. 4 adjustable feet to be mounted during installation 

(for models 750 - 1000 only).

The instruction manual is an integral part of the solar stor-

age cylinder. Once located, read it thoroughly and keep 

it safe.

For handling operations, thoroughly follow the instruc-

tions on device package label.

ASSEMBLY OF THE INSULATION AND 

THE LINING (MODELS 750 - 1000)

The assembly of the insulation and lining components must 

be performed at the site of installation to facilitate passage 

through any doors and/or entries to the room.

Proceed as follows:

- Assemble the insulating covers (1) around the body of 

the heater, making sure that the engagement points on 

the edges are positioned correctly. The edges are not 

required to be closed completely

- Place the front protection plate (3) correctly on the at-

tachments

- Place the washers on the attachments and the protec-

tion for the inspection flange (4)

- Place the rear protection plate by closing the interlock-

ing flaps (L) without closing completely (leave one tooth 

open)

- Apply the upper insulation (2) and the upper cover (5) 

(use a spatula if the cover application on the protection 

plate proves difficult)

- Close the interlocking flaps (L) completely, which were 

previously left with an open tooth.

If disassembling is required, proceed in reverse order.

4

5

2

1

3

3

1

1

3

L

3

L

Wear suitable personal protective equipment and use 

suitable safety devices.

PLACE OF INSTALLATION

T

 

TBPS

 solar heaters can be installed in all rooms 

not requiring a level of electrical protection of the device great-

er than IP X0D.

≥ 0,3 m

≥ 0,3 m

≥ 0,3 m

≥ 0,6 m

≥ 0,7 m

NOTE:

 the above-indicated dimensions are recommended for 

a correct maintenance and access to the device.

INSTALLATION IN OLDER SYSTEMS AND 

SYSTEMS REQUIRING MODERNISATION

When installing 

T

 

TBPS

 storage cylinders in old 

systems or systems requiring modernisation, always perform 

the following checks.

- Make sure that the system is fitted with safety and con-

trol devices in accordance with applicable legislation 

and standards

- Make sure that the central heating circuit has been 

flushed out to remove all sludge and lime scale, and 

has been vented and seal tested

- Make sure that a suitable water treatment system is 

installed if the quality of the supply/recirculation water 

so demands (refer to the reference values listed in the 

table alongside).

WATER QUALITY REQUIREMENTS

REFERENCE VALUES

pH

6-8

Electrical conductivity

less than 200 μS/cm (25°C)

Chlorine ions

less than 50 ppm

Sulphuric acid ions

less than 50 ppm

Total iron

less than 0.3 ppm

Alkalinity M

less than 50 ppm

Total hardness

less than 35°F

Sulphur ions

none

Ammonia ions

none

Silicon ions

less than 30 ppm

The values above ensure proper operation of the system. Refer 

to the limit values specified in the current standards and regu-

lations on the installation site.

Installation

Summary of Contents for TBPS 200 KOMPACT

Page 1: ...TBPS 200 300 430 550 TBPS 750 1000 TBPS INSTALLATION OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...ng engineer b If water leaks from the storage cylinder turn off the water supply and contact T s Technical Assistance Centre or a qualified heating engineer immediately b If the product is not going to be used for an extended period of time contact the manufacturer s Technical As sistance Centre to have at least the following operations performed Close the shut off cocks for the domestic hot water...

Page 3: ...insulation made of expanded polyurethane free from CFC chlorofluorocarbons a flange is provided for easy cleaning and maintenance of the anti corrosion magnesium anode IDENTIFICATION The T TBPS solar heaters can be identified by Data plate This lists the technical specifications and performance of the product BALLON SOLAIRE Modele Model Fabrication Code Année bar W l W kW l 1 BOLLITORE SOLARE Mode...

Page 4: ...I 11300 1 38 1 53 1 67 1 89 2 13 2 33 W K Energy class B B B B B B PERFORMANCE RELATING TO INTEGRATION COIL Upper coil continuous efficiency ACS 10 45 C Vbu reference volume Upper coil delivery temperature 80 C T 20 C 16 1 23 31 4 31 4 50 50 kW 400 572 774 774 1240 1240 l h 70 C T 20 C 10 3 17 20 7 20 7 38 38 kW 247 425 505 505 930 930 l h 60 C T 20 C 6 5 11 15 5 15 5 25 25 kW 160 277 375 375 620 ...

Page 5: ...d in 10 with heater pre heated to the indicated temperature considering an in crease of the domestic water temperature of 30 C between inlet and outlet according to EN 12897 Temperature of accumulation tank lower part 70 C 374 438 659 863 1190 1530 l 60 C 284 375 531 675 877 1110 l 50 C 205 310 390 485 762 790 l Integration coil probe point reference Vbu reference volume Solar coil probe reference...

Page 6: ... leave one tooth open Apply the upper insulation 2 and the upper cover 5 use a spatula if the cover application on the protection plate proves difficult Close the interlocking flaps L completely which were previously left with an open tooth If disassembling is required proceed in reverse order 4 5 2 1 3 3 1 1 3 L 3 L b Wear suitable personal protective equipment and use suitable safety devices PLA...

Page 7: ...1 208 207 75 75 mm B 243 253 329 348 289 289 mm C 403 393 427 443 428 421 mm D 598 693 684 788 799 834 mm E 738 903 824 1088 969 1006 mm F 878 1113 964 1328 1144 1337 mm G 953 1233 1064 1428 1234 1426 mm H 1029 1323 1174 1538 1321 1506 mm I 1098 1438 1289 1653 1444 1637 mm L 1170 1670 1440 1784 1707 2032 mm M 1338 1838 1644 1988 1846 2171 mm N Ø 604 Ø 604 Ø 755 Ø 755 Ø 1000 Ø 1000 mm O M8 threaded...

Page 8: ... mains power switch and at control panel switch if fitted TEMPORARY SHUTDOWN To reduce to the environmental impact and save energy in case of brief absences week ends short trips etc and with external temperatures above 0 C set the heater temperature control where available to the minimum value b If the temperature to which the heater is exposed can fall below 0 C frost hazard perform the operatio...

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