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EnGlish

GENERAL SAFETY INFORMATION

Check that the product is complete and undamaged as 
soon as you remove it from its packaging. Contact the 
reseller from whom you purchased the product if you 
notice any problems. 

This product must be installed by a legally qualified heat-
ing engineer. (In Italy heating engineers are regulated by 
law 37 of the 22/01/2008.) On completion of the installation, 
the installer must issue the owner with a declaration of con-
formity confirming that the installation has been completed 
to the highest standards in compliance with the instructions 
provided by THERMITAL in this instruction manual, and 
that it conforms to all applicable laws and standards. 

This control panel is designed and made for use with boil-
ers generating hot water up to 110°C, and must be used 
exclusively for this purpose and within its specified perfor-
mance limits. 

The manufacturer declines all responsibility, contractu-
al or other, for damage to property or injury to persons 
or animals caused by improper installation, adjustment, 
maintenance or use. 

This instruction manual is an integral part of the product. 
It must be kept safe and must ALWAYS accompany the 
product, even if it is sold to another owner or transferred 
to another user or to another installation. 

 

If you damage or lose this manual, order a replacement 
immediately from your local Technical Assistance Centre. 

PRECAUTIONS

The operation of any appliance that uses electrical power demands that a number of fundamental safety precautions 
be respected. In particular: 

Always turn the electrical power supply OFF at the main 
switch before commencing any cleaning or maintenance.  

Do not tamper with or adjust the safety or control devices 
without prior authorisation and instructions from the boil-
er’s manufacturer. 

Never pull, disconnect, or twist the electrical cables com-
ing from the appliance even if it is disconnected from the 
mains electricity supply. 

Dispose of packaging materials in compliance with appli-
cable standards and legislation governing the disposal of 
urban, domestic and industrial waste. 

Never switch the control panel on even for a short period 
if the safety devices are not functioning correctly or have 
been tampered with. 

All maintenance and repairs must be carried out by a 
legally qualified heating engineer. 

Do not use water to extinguish fire in the control panel. 
Switch power OFF at the mains power switch to isolate 
the control panel electrically first. Then use a class E fire 
extinguisher (marked “SUITABLE FOR LIVE ELECTRICAL 
ITEMS”) to extinguish the flames.

Summary of Contents for 20011804

Page 1: ...TBOX BASIC R INSTALLATION OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...lity to European Directive 2006 95 EC Low Voltage and to the following European standards EN 60730 1 2000 Automatic electrical controls for household and similar use EN 60730 2 9 2000 Part 2 Particular requirements for temperature sensing controls EN 60529 1992 Specification for degrees of protection provided by enclosures IP code EN 61000 6 2 2001 Electromagnetic compatibility Immunity per indust...

Page 3: ...de comfort in the home for many years to come This manual provides information that is essential to the installation of the appliance Used in conjunction with your own knowledge and expertise it will enable you to install the appliance quickly easily and correctly Once again please accept our thanks and our congratulations on your choice of product THERMITAL MODEL CODE TBOX BASIC R 20011804 RANGE ...

Page 4: ...stallation 9 Accessing internal components 11 Electrical connections 12 Positioning the sensors 13 Wiring diagrams 14 Layout 15 Description of functions 16 Useful information 17 This manual Code 20013533 Rev 2 06 12 is made up of 20 pages The following symbols are used in this manual b Identifies actions that require caution and ade quate preparation a Identifies actions that you MUST NOT do ...

Page 5: ...en if it is sold to another owner or transferred to another user or to another installation If you damage or lose this manual order a replacement immediately from your local Technical Assistance Centre PRECAUTIONS The operation of any appliance that uses electrical power demands that a number of fundamental safety precautions be respected In particular aAlways turn the electrical power supply OFF ...

Page 6: ...n ABS box All the electrical control and safety devices in TBOX BASIC R control panels are factory tested in compliance with applicable technical standards Control panels may be installed on top of the boiler or on one of its side pan els using the optional side panel mounting kit TBOX BASIC R control panels are identified by bTo make the electrical connections to the various system components and...

Page 7: ...anual reset safety thermostat TS 110 0 6 C Control thermostat TR field of adjustment 30 82 3 C Minimum temperature thermostat Tm control range 30 90 3 C working setting 40 C Boiler temperature gauge TeC 0 120 C Index of protection X4D IP Cable length 3 m Homologated The following accessories are available to be ordered separately ACCESSORY CODE Two stage burner control kit 4031067 Wall mounting ki...

Page 8: ...t also contains the instruction manual TABLEAU DE CONTROLE CONTROL PANEL PANNELLO DI CONTROLLO SCHALTTAFEL CUADRO DE MANDO 20 Kg max B A D C G E F H 20 40 60 80 100 0 120 Description A 348 mm B 353 mm C 160 mm D 170 mm E 236 mm F 75 mm G 208 mm H 218 mm Weight 2 7 kg DIMENSIONS AND WEIGHT ...

Page 9: ...g installation check the arrangement of the holes on the top panel or side panel of the boiler Once you have identified the right holes for the type of installation required proceed as follows Push out the pre formed slots on the boiler casing corresponding to the oval cable grommets in the control panel Perforate the membranes of the control panel cable grommets Pull out the thermostat cable and ...

Page 10: ...anel proceed as follows Remove the 4 screws A Remove the front trim B turn it through 180 and fit it back on the body of the control panel C Install the control panel as instructed above VERTICAL installation to sensor socket in boiler C B A A 20 40 60 80 10 0 0 12 0 20 40 60 80 10 0 0 12 0 20 40 60 80 10 0 0 12 0 A dedicated wall mounting kit is available Refer to the instructions provided with t...

Page 11: ...e Use the cable straps provided to secure the sensor cables Only personnel from Technical Assistance Service or professionally qualified heating engineers are allowed to access components inside the control panel Proceed as follows if you need to access components inside the control panel Turn the system OFF at the mains power switch Remove the top panel 1 by pulling it outwards Spring clip Cable ...

Page 12: ...AGRAMS section for information on how to connect up the individual devices Tighten the screws on the cable clamps and screw up the cable glands to secure the cables against pulling Secure the cables to the casing of the boiler as neces sary bUse the terminals provided to connect all 230 V power users to ground aIt is strictly forbidden to use gas and or water pipes to ground the appliance aDo not ...

Page 13: ...mostat sensor TeC Boiler temperature gauge sensor TA Room thermostat AE 230V 50Hz electrical power supply MI CH flow RI CH return PI CH pump bRefer to the manual supplied with the boiler to identify the sensor sockets correctly bInsert the thermostat sensors in the corresponding sockets and fix them securely in place Use the cable straps provided to secure the sensor cables Boiler TBOX BASIC R ...

Page 14: ...MO2 5 MO2 6 MO2 2 MO2 3 TA FU L1 N PE 230V 50Hz power supply FU Fuse 6 3 A T IP Main switch TS Manual reset safety thermostat 110 C TR Control thermostat 30 82 C Tm Minimum temperature thermostat 30 90 R40 C KA1 Relay contacts BA1 Relay coil BR Burner H1 Burner lockout indicator H2 Overtemperature indicator Connections to be made by the installer TA Room thermostat PI CH pump ...

Page 15: ...e 5 Fuse 6 Burner lockout indicator 7 Two pole ON OFF switch 8 Minimum temperature thermostat sensor Tm accessible from inside 9 Safety thermostat sensor TS 10 Control thermostat sensor TR 11 Boiler temperature gauge sensor TeC bThe cables for the TS TR TeC and Tm sensors must be routed out of the electric control panel and through the cable grommets in the boiler during installation ...

Page 16: ...eds 110 C To restore normal functioning remove the protective cover and press the button Use a suitable tool if necessary bIf the safety thermostat TS shuts down the burner the red warning light comes on and any burner error signals on the burner controller are lost Minimum temperature thermostat Tm This thermostat prevents cold water from circulating and causing condensation inside the boiler It ...

Page 17: ... SELLER Mr Address tel TECHNICAL ASSISTANCE SERVICE Mr Address tel BOILER DETAILS From Data label Make Type Serial number Date of initial start up INSTALLER Mr Address tel CONTROL PANEL DETAILS From product label Serial number Lot ...

Page 18: ...18 EnGlish ...

Page 19: ......

Page 20: ...9 9323911 Fax 049 9323972 www thermital it email info thermital it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may be subject to variation Cod 20013533 ...

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