background image

12

EnGlish

ELECTRICAL CONNECTIONS

The following instructions are mandatory:

 

1 - Use a single pole magnetic thermal trip switch 

and disconnector conforming to IEC-EN stand-
ards (with a contact gap of at least 3 mm);

 

2 - Respect the L (Phase) - N (Neutral) polarity. 

Keep the ground wire about 2 cm longer than the 
power wires.

 

3 - Use cables with a cross section of 1.5 mm

2

 or 

more, complete with end terminals;

 

4 - Always refer to the electrical wiring diagrams in 

this manual when performing any electrical work.

 

5 - Make sure the appliance is connected to an 

effective ground.

-  Proceed as instructed in the “ACCESSING INTERNAL 

COMPONENTS” section above to access the terminals 
inside the control panel.

-  Route the connection cables through the cable grom-

mets in the casing of the boiler or secured by the side 
mounting bracket. Alternatively, use the holes provided 
for cable glands or spiral sleeving. To use these holes, 
push out the pre-formed hole covers in the correspond-
ing positions on the control panel.

-  See the “WIRING DIAGRAMS” section for information 

on how to connect up the individual devices.

-  Tighten the screws on the cable clamps and screw up 

the cable glands to secure the cables against pulling. 
Secure the cables to the casing of the boiler as neces-
sary.

Use the terminals provided to connect all 230 V 
power users to ground.

It is strictly forbidden to use gas and/or water pipes 
to ground the appliance.

Do not route the power cable or room thermostat 
cables near hot surfaces (like heating circuit flow 
pipes). Use a suitable class of cable if there is any 
possibility of contact with parts at temperatures 
above 50°C.

The manufacturer declines all responsibility for dam-

age caused by failing to ground the appliance ade-

quately or by failure to respect the wiring diagrams 

provided in this manual. 

All electrical connections must be made by a legally qualified heating engineer according to the following instructions. 
(In Italy heating engineers are regulated by law 37 of the 22/01/2008.) 

L1 N PE

BURNER  

CH PUMP

T1 T2 S3 L1 N PE1

Power supply

PE

N

L

TA

Cable glands “A

Boiler

temperature

gauge sensor

Minimum

temperature

thermostat

sensor

Tm

Control

thermostat

sensor

Safety

thermostat

sensor

Cable glands “B

TR

TS

TeC

Summary of Contents for 20011804

Page 1: ...TBOX BASIC R INSTALLATION OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...lity to European Directive 2006 95 EC Low Voltage and to the following European standards EN 60730 1 2000 Automatic electrical controls for household and similar use EN 60730 2 9 2000 Part 2 Particular requirements for temperature sensing controls EN 60529 1992 Specification for degrees of protection provided by enclosures IP code EN 61000 6 2 2001 Electromagnetic compatibility Immunity per indust...

Page 3: ...de comfort in the home for many years to come This manual provides information that is essential to the installation of the appliance Used in conjunction with your own knowledge and expertise it will enable you to install the appliance quickly easily and correctly Once again please accept our thanks and our congratulations on your choice of product THERMITAL MODEL CODE TBOX BASIC R 20011804 RANGE ...

Page 4: ...stallation 9 Accessing internal components 11 Electrical connections 12 Positioning the sensors 13 Wiring diagrams 14 Layout 15 Description of functions 16 Useful information 17 This manual Code 20013533 Rev 2 06 12 is made up of 20 pages The following symbols are used in this manual b Identifies actions that require caution and ade quate preparation a Identifies actions that you MUST NOT do ...

Page 5: ...en if it is sold to another owner or transferred to another user or to another installation If you damage or lose this manual order a replacement immediately from your local Technical Assistance Centre PRECAUTIONS The operation of any appliance that uses electrical power demands that a number of fundamental safety precautions be respected In particular aAlways turn the electrical power supply OFF ...

Page 6: ...n ABS box All the electrical control and safety devices in TBOX BASIC R control panels are factory tested in compliance with applicable technical standards Control panels may be installed on top of the boiler or on one of its side pan els using the optional side panel mounting kit TBOX BASIC R control panels are identified by bTo make the electrical connections to the various system components and...

Page 7: ...anual reset safety thermostat TS 110 0 6 C Control thermostat TR field of adjustment 30 82 3 C Minimum temperature thermostat Tm control range 30 90 3 C working setting 40 C Boiler temperature gauge TeC 0 120 C Index of protection X4D IP Cable length 3 m Homologated The following accessories are available to be ordered separately ACCESSORY CODE Two stage burner control kit 4031067 Wall mounting ki...

Page 8: ...t also contains the instruction manual TABLEAU DE CONTROLE CONTROL PANEL PANNELLO DI CONTROLLO SCHALTTAFEL CUADRO DE MANDO 20 Kg max B A D C G E F H 20 40 60 80 100 0 120 Description A 348 mm B 353 mm C 160 mm D 170 mm E 236 mm F 75 mm G 208 mm H 218 mm Weight 2 7 kg DIMENSIONS AND WEIGHT ...

Page 9: ...g installation check the arrangement of the holes on the top panel or side panel of the boiler Once you have identified the right holes for the type of installation required proceed as follows Push out the pre formed slots on the boiler casing corresponding to the oval cable grommets in the control panel Perforate the membranes of the control panel cable grommets Pull out the thermostat cable and ...

Page 10: ...anel proceed as follows Remove the 4 screws A Remove the front trim B turn it through 180 and fit it back on the body of the control panel C Install the control panel as instructed above VERTICAL installation to sensor socket in boiler C B A A 20 40 60 80 10 0 0 12 0 20 40 60 80 10 0 0 12 0 20 40 60 80 10 0 0 12 0 A dedicated wall mounting kit is available Refer to the instructions provided with t...

Page 11: ...e Use the cable straps provided to secure the sensor cables Only personnel from Technical Assistance Service or professionally qualified heating engineers are allowed to access components inside the control panel Proceed as follows if you need to access components inside the control panel Turn the system OFF at the mains power switch Remove the top panel 1 by pulling it outwards Spring clip Cable ...

Page 12: ...AGRAMS section for information on how to connect up the individual devices Tighten the screws on the cable clamps and screw up the cable glands to secure the cables against pulling Secure the cables to the casing of the boiler as neces sary bUse the terminals provided to connect all 230 V power users to ground aIt is strictly forbidden to use gas and or water pipes to ground the appliance aDo not ...

Page 13: ...mostat sensor TeC Boiler temperature gauge sensor TA Room thermostat AE 230V 50Hz electrical power supply MI CH flow RI CH return PI CH pump bRefer to the manual supplied with the boiler to identify the sensor sockets correctly bInsert the thermostat sensors in the corresponding sockets and fix them securely in place Use the cable straps provided to secure the sensor cables Boiler TBOX BASIC R ...

Page 14: ...MO2 5 MO2 6 MO2 2 MO2 3 TA FU L1 N PE 230V 50Hz power supply FU Fuse 6 3 A T IP Main switch TS Manual reset safety thermostat 110 C TR Control thermostat 30 82 C Tm Minimum temperature thermostat 30 90 R40 C KA1 Relay contacts BA1 Relay coil BR Burner H1 Burner lockout indicator H2 Overtemperature indicator Connections to be made by the installer TA Room thermostat PI CH pump ...

Page 15: ...e 5 Fuse 6 Burner lockout indicator 7 Two pole ON OFF switch 8 Minimum temperature thermostat sensor Tm accessible from inside 9 Safety thermostat sensor TS 10 Control thermostat sensor TR 11 Boiler temperature gauge sensor TeC bThe cables for the TS TR TeC and Tm sensors must be routed out of the electric control panel and through the cable grommets in the boiler during installation ...

Page 16: ...eds 110 C To restore normal functioning remove the protective cover and press the button Use a suitable tool if necessary bIf the safety thermostat TS shuts down the burner the red warning light comes on and any burner error signals on the burner controller are lost Minimum temperature thermostat Tm This thermostat prevents cold water from circulating and causing condensation inside the boiler It ...

Page 17: ... SELLER Mr Address tel TECHNICAL ASSISTANCE SERVICE Mr Address tel BOILER DETAILS From Data label Make Type Serial number Date of initial start up INSTALLER Mr Address tel CONTROL PANEL DETAILS From product label Serial number Lot ...

Page 18: ...18 EnGlish ...

Page 19: ......

Page 20: ...9 9323911 Fax 049 9323972 www thermital it email info thermital it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may be subject to variation Cod 20013533 ...

Reviews: