Thermal Edge TM061 Series User'S & Technical Manual Download Page 4

                                                                                                      

 

1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 

URL:  www.thermal-edge.com ● Email:  

[email protected]

 

SP-ENG-211-000-17 Rev 1.7          

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Overview 

 

Thank you for your purchase of the Thermal Edge Special Purpose Air Conditioner.  Our air 
conditioning equipment is carefully designed to cool and dehumidify the air in electronic component 
enclosures.  Thermal Edge has designed air conditioners for all types of electronic equipment 
enclosures providing capacity from 1,000 to 20,000 BTUH.   
 
This manual will guide you through the installation, maintenance, diagnostics and advance operations 
of the TM061 & TM081 Series Air Conditioners.  This manual contains important information for the 
end-user who installs, maintains and/or operates the TM061 & TM081 Air Conditioner. 
 

 

Technical Support 

 

 

By Phone: 972-580-0200 / 888-580-0202 

 

 

 

    

(Monday 

– Friday, 7:30 am – 5:00 pm Central Time) 

 

 

By Email

[email protected]

 

 

Our goal is to have continuous improvement for both our equipment and our documentation.  We rely 
and appreciate your feedback to help us achieve our goal.  Our technical support team is glad to work 
with you if you require additional technical information not provided in this manual. 

 

Inspecting the Equipment 
 

Thermal Edge air conditioning equipment is designed, manufactured and packed to prevent damage 
from normal handling, shock and vibration during shipment.  It is necessary to inspect your equipment 
upon receipt to ensure that there is no visual or hidden damage. 
 
Upon receipt of the equipment, ensure 

that it is always top side up as indicated by “THIS SIDE UP” 

labels.  This ensures that the compressor oil is not displaced.   
 

Note:

 If the equipment has been on its side it must be put upright for 

at least 24 hours

 before installing 

or running to ensure the compressor oil has returned to the compressor.   
 
All physical damage to packing or signs of damage to the equipment must be noted on the freight bill 
of lading.  Packages must be opened after receipt and inspected for any internal or concealed damage 
to the equipment and to verify proper count and order fulfillment.  Delivery of without the pallet, not top 
side up, other freight on top, damaged or wet should be refused. 

 
Unpacking the Air Conditioner 
 

Always keep air conditioner top up as shown by the packaging label and arrows.  If the unit is to be 
transported after initial unpacking, place air conditioner back in original packing to prevent damage. 
 
For shipment by UPS or freight carrier, repack as received and re-band to the pallet.   
 

Note:

 Shipping without being strapped to the pallet may result in tipping and damage, this will void the 

warranty. 

 
 
 

Summary of Contents for TM061 Series

Page 1: ...User Technical Manual TM061 TM081 Series Rev 1 7...

Page 2: ...le delay updated Remote Controller option description 1 6 10 01 18 B Slotnick Updated warranty unit specifications 1 7 10 02 18 B Slotnick Updated mounting instructions added sealed enclosure warning...

Page 3: ...Moving the Air Conditioner 5 Unit Label 5 Operation 6 Preliminary Testing 6 Mounting the Air Conditioner 7 Unit Specifications 8 Options 10 System Faults 13 Digital Temperature Controller Programming...

Page 4: ...cting the Equipment Thermal Edge air conditioning equipment is designed manufactured and packed to prevent damage from normal handling shock and vibration during shipment It is necessary to inspect yo...

Page 5: ...he template below and keep this information in a safe place for warranty and ordering parts To prevent damage to equipment electrical panel and wiring and to prevent personal injury assure that the po...

Page 6: ...r conditioner is the proper voltage and phase Check the electric power source for proper ground wire and neutral wire installation per 2008 NEC Assure that the electric power is protected by a circuit...

Page 7: ...closure roof Be careful not to damage the gasket on the bottom of the air conditioner by trapping tools or objects between the air conditioner and the enclosure From inside the enclosure install the p...

Page 8: ...ded Fuse Selection Amps KVA Rating K Watts Refrigerant Type Refrigerant Amount ounces Low High Unit Pressures psi TM061126 99 121 35 7 10 6 2 20 Amp Class CC CCMR Time Delay 1 3 R438a 24 120 320 TM061...

Page 9: ...ses are not recommended of Ampere Rating Opening Time 110 15min Minimum 125 1hr Maximum 200 12sec Minimum 4min Maximum 2 SCCR rating is based on the SCCR rating for the circuit protection device insta...

Page 10: ...s Note C Level Protection is strongly recommended for 4X applications requiring 316 stainless steel Low Ambient This option consists of circuitry to protect the compressor in a low ambient temperature...

Page 11: ...r Available Heater capacities range from 100 Watts to 950 Watts Default Settings 55 F Heat Set Point 3 F Differential At the default settings the heater output turns on at 52 F and operates until the...

Page 12: ...control all settings from a remote location with an applicable Allen Bradley Rockwell PLC A DIN rail is required inside the electrical enclosure for mounting the communication components Full specifi...

Page 13: ...time delay A thermal overload protects the compressor against faults In the event that the snowflake status LED is not flashing on the display and the compressor is not running an internal fault may...

Page 14: ...value 4 Use the UP or DOWN arrow key to change its value 5 Press SET to store the new value and move to the following parameter To exit Press SET UP arrow keys or wait 15 seconds without pressing a k...

Page 15: ...45 F for 3 minutes after initial 30 min start up delay No Output 2 HA2 Condenser High Temperature Alarm P2 145 F for 3 minutes Compressor Off 2 LA2 Condenser Low Temperature Alarm P2 50 F for 3 minute...

Page 16: ...life of the Air Conditioner Air Filter Service If the air conditioner is equipped with an optional condenser filter remove the filter and wash if washable or replace if not washable Dry thoroughly be...

Page 17: ...VAC Compressor Thermal Overload TM061 31552 2 for 120VAC 31574 2 for 230VAC 480VAC TM081 31020 2 for 120VAC 31080 2 for 230VAC 480VAC Gasket Installation Kit 71318 TM68 Evaporator Fan 42100 1 1 for 12...

Page 18: ...s on position ON OFF Toggle Switch then Retry Verify input power meets voltage requirements as shown in the UL label YES If problem is still present contact technical support Unit Overheats Insufficie...

Page 19: ...sor Use meter 3 Check for faulty evaporator fan 3 Measure Temperature at Evaporator Verify Heat Load Requirements Is unit capacity adequate for internal head load Possible low refrigerant Is compresso...

Page 20: ...ind controller CA YES NO Check Low Pressure Switch Connections and Verify Pressure switch is closed Use meter 3 P1 or P2 NO YES Check probe connections potential faulty probe LA LA2 HA HA2 YES Refer t...

Page 21: ...g e Physical Dimensions Water overflow excessive Check drain is it plugged YES NO Clean condensate pan and drain add 1 tbsp bleach to upper pan monthly to kill mold Is Air Conditioner sealed against...

Page 22: ...al edge com SP ENG 211 000 17 Rev 1 7 22 P a g e Electrical Schematics System Schematic Digital Controller Schematic Note Schematics apply to all voltages optional accessories wiring not provided in t...

Page 23: ...dge factory in Dallas Texas Use of equipment for other than its designed purpose or operating conditions Operation in harsh oily corrosive or other abnormal environmental conditions without the proper...

Page 24: ...Number Serial Number Customer name and contact info email phone number and address Shipping method Pack unit in a suitable packing for shipment preferably the original packaging if available Air Condi...

Page 25: ...sembly channels facing UP 4 Starting from the left connect the wires by inserting them into the lower receptacles located on the front of connector in the following order NOTE If using stranded wires...

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