Thermal Edge TM061 Series User'S & Technical Manual Download Page 16

                                                                                                      

 

1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 

URL:  www.thermal-edge.com ● Email:  

[email protected]

 

SP-ENG-211-000-17 Rev 1.7          

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Preventative Maintenance 
 

 

Air conditioners require regular cleaning of the condenser air inlet section. Restriction to the flow of air 
over the condenser coil will degrade the performance of the equipment, cause it to overheat, reduce 
cooling and can damage the compressor. The overload switch in the compressor may cause the 
compressor to cycle if the condensing coil pressure becomes too high due to air restriction. A further 
safety feature is the refrigerant high pressure cut off switch which will stop the compressor if the 
condensing pressure becomes too high due restricted condenser air flow or some other cause.  
 
A dirty condenser coil must be back-flush cleaned using proper commercial coil cleaning compounds 
and thorough back-flush rinsing. Refer to directions on the cleaning compounds selected. Acid wash is 
not recommended as it reduces the life of the coil. 

 

Restricted air flow due to neglecting preventative maintenance will cause unit to repeatedly turn off 
and then turn back on after it cools off. An operation in this safety cycling mode will eventually damage 
the equipment and void the warranty. 

 

Refer to Field Serviceable Parts section in this manual for details on parts that can be changed to help 
increase the uninterruptable life of the Air Conditioner.

 

 

 

Air Filter Service 
 
If the air conditioner is equipped with an optional condenser filter, remove the filter and wash if 
washable or replace if not washable. Dry thoroughly before replacing. THERMAL EDGE Air Filter 
Treatment Spray in aerosol cans or spray bottle is recommended to enhance air filter efficiency. 
Replacement filters are readily available from THERMAL EDGE Customer Service.  

 

 

 

Condenser and Evaporator Fans 
 
Thermal Edge air conditioners use high efficiency, long life, sealed ball bearing fans engineered for 
optimum performance that require no maintenance.  Keep fan blades clean for optimal performance.  
Fans are removable and attached by plug-in connections or spade terminals. 
 
Compressor 
 
Thermal Edge uses hermetically factory sealed compressors that are quiet, low vibration and are 
maintenance free.   Thermal overload devices are installed to protect the compressor from damage 
due to overheat and short cycle faults.  If the compressor thermal overload fails, it is recommended to 
return the unit to Thermal Edge customer service for proper replacement.  Note that the rotary 
compressor runs with compressed refrigerant gas on the outer case and therefore is hot to the touch. 
 
Loss of Refrigerant 
 
Thermal Edge air conditioners are meticulously leak and run tested after assembly.  If a leak in the 
system should develop due to shipping damage or mechanical vibration, the leak must be detected, 
repaired and the refrigerant charge restored to the system by a qualified refrigeration professional. 

 
Note:

 Do not use solvents to clean the programmable thermostat. Wipe with mild soap and water. 

Summary of Contents for TM061 Series

Page 1: ...User Technical Manual TM061 TM081 Series Rev 1 7...

Page 2: ...le delay updated Remote Controller option description 1 6 10 01 18 B Slotnick Updated warranty unit specifications 1 7 10 02 18 B Slotnick Updated mounting instructions added sealed enclosure warning...

Page 3: ...Moving the Air Conditioner 5 Unit Label 5 Operation 6 Preliminary Testing 6 Mounting the Air Conditioner 7 Unit Specifications 8 Options 10 System Faults 13 Digital Temperature Controller Programming...

Page 4: ...cting the Equipment Thermal Edge air conditioning equipment is designed manufactured and packed to prevent damage from normal handling shock and vibration during shipment It is necessary to inspect yo...

Page 5: ...he template below and keep this information in a safe place for warranty and ordering parts To prevent damage to equipment electrical panel and wiring and to prevent personal injury assure that the po...

Page 6: ...r conditioner is the proper voltage and phase Check the electric power source for proper ground wire and neutral wire installation per 2008 NEC Assure that the electric power is protected by a circuit...

Page 7: ...closure roof Be careful not to damage the gasket on the bottom of the air conditioner by trapping tools or objects between the air conditioner and the enclosure From inside the enclosure install the p...

Page 8: ...ded Fuse Selection Amps KVA Rating K Watts Refrigerant Type Refrigerant Amount ounces Low High Unit Pressures psi TM061126 99 121 35 7 10 6 2 20 Amp Class CC CCMR Time Delay 1 3 R438a 24 120 320 TM061...

Page 9: ...ses are not recommended of Ampere Rating Opening Time 110 15min Minimum 125 1hr Maximum 200 12sec Minimum 4min Maximum 2 SCCR rating is based on the SCCR rating for the circuit protection device insta...

Page 10: ...s Note C Level Protection is strongly recommended for 4X applications requiring 316 stainless steel Low Ambient This option consists of circuitry to protect the compressor in a low ambient temperature...

Page 11: ...r Available Heater capacities range from 100 Watts to 950 Watts Default Settings 55 F Heat Set Point 3 F Differential At the default settings the heater output turns on at 52 F and operates until the...

Page 12: ...control all settings from a remote location with an applicable Allen Bradley Rockwell PLC A DIN rail is required inside the electrical enclosure for mounting the communication components Full specifi...

Page 13: ...time delay A thermal overload protects the compressor against faults In the event that the snowflake status LED is not flashing on the display and the compressor is not running an internal fault may...

Page 14: ...value 4 Use the UP or DOWN arrow key to change its value 5 Press SET to store the new value and move to the following parameter To exit Press SET UP arrow keys or wait 15 seconds without pressing a k...

Page 15: ...45 F for 3 minutes after initial 30 min start up delay No Output 2 HA2 Condenser High Temperature Alarm P2 145 F for 3 minutes Compressor Off 2 LA2 Condenser Low Temperature Alarm P2 50 F for 3 minute...

Page 16: ...life of the Air Conditioner Air Filter Service If the air conditioner is equipped with an optional condenser filter remove the filter and wash if washable or replace if not washable Dry thoroughly be...

Page 17: ...VAC Compressor Thermal Overload TM061 31552 2 for 120VAC 31574 2 for 230VAC 480VAC TM081 31020 2 for 120VAC 31080 2 for 230VAC 480VAC Gasket Installation Kit 71318 TM68 Evaporator Fan 42100 1 1 for 12...

Page 18: ...s on position ON OFF Toggle Switch then Retry Verify input power meets voltage requirements as shown in the UL label YES If problem is still present contact technical support Unit Overheats Insufficie...

Page 19: ...sor Use meter 3 Check for faulty evaporator fan 3 Measure Temperature at Evaporator Verify Heat Load Requirements Is unit capacity adequate for internal head load Possible low refrigerant Is compresso...

Page 20: ...ind controller CA YES NO Check Low Pressure Switch Connections and Verify Pressure switch is closed Use meter 3 P1 or P2 NO YES Check probe connections potential faulty probe LA LA2 HA HA2 YES Refer t...

Page 21: ...g e Physical Dimensions Water overflow excessive Check drain is it plugged YES NO Clean condensate pan and drain add 1 tbsp bleach to upper pan monthly to kill mold Is Air Conditioner sealed against...

Page 22: ...al edge com SP ENG 211 000 17 Rev 1 7 22 P a g e Electrical Schematics System Schematic Digital Controller Schematic Note Schematics apply to all voltages optional accessories wiring not provided in t...

Page 23: ...dge factory in Dallas Texas Use of equipment for other than its designed purpose or operating conditions Operation in harsh oily corrosive or other abnormal environmental conditions without the proper...

Page 24: ...Number Serial Number Customer name and contact info email phone number and address Shipping method Pack unit in a suitable packing for shipment preferably the original packaging if available Air Condi...

Page 25: ...sembly channels facing UP 4 Starting from the left connect the wires by inserting them into the lower receptacles located on the front of connector in the following order NOTE If using stranded wires...

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