TESTO ASET15 1 User Manual Download Page 8

4 System Overview 

8

 

4

 

System Overview 

4.1.

 

Dilution and Conditioning 

4.1.1.

 

Principle 

testo ASET15-1 Air Supply / Evaporation Tube is an accessory for the testo MD19 which is the 
Rotating Disk Diluter with external diluter head for performing the primary dilution as close as 
possible to the aerosol source. 
This combination complies with the method of ThermoDilution according to the regulation for 
nanoparticle measurement UN-ECE R83 and R49. ThermoDilution with testo MD19 and testo 
ASET15-1 separates sampling, dilution and conditioning of the aerosol into the following steps: 

 

Primary dilution of combustion engine emissions from tail pipe or CVS with the testo 
MD19-diluter. testo ASET15-1 generates the primary dilution air for the testo MD19-
diluter with a calibrated and controlled flow of 1.5

 

l/min. 

 

Removal of volatile particles in the Evaporation Tube where the temperature can be 
adjusted up to 400°C (recommended heating temperature according to GRPE-
draft =

 

300

 

°C). No recondensation takes place in the cooling down zone assuming the 

measuring gas is below the dew point after primary dilution. 

 

Secondary dilution in an adjustable dilution factor range from 1 to 11 in a mixing 
assembly whose construction minimizes thermophoretic losses. The primary diluted 
measuring gas from the primary testo MD19-3E diluter with a flow of 1.5

 

l/min and the 

evaporation tube is diluted with secondary dilution air generated in testo ASET15-1. Its 
flow is adjustable in a calibrated range of 0...15

 

l/min corresponding to a dilution factor 

range of 1...11. The total measuring gas flow, up to 16.5

 

l/min enables the user 

furthermore to connect nanoparticle instrumentation, which consumes higher measuring 
gas flows than can be drawn from the testo MD19-diluter, whose diluted measuring gas 
flow is limited to 5

 

l/min. 

4.1.2.

 

ThermoDilution 

Fig. 4.1 shows a schematic plot of the mass concentration of a volatile compound against the 
temperature of the surrounding gas. In a dilution tunnel both the concentration and the 
temperature of the substance are reduced (path A

 

 

B). During dilution, the compound passes 

its dew point and nucleates into nanodroplets (curve N). Subsequent secondary dilution (B

 

 

D) 

will reduce the number concentration of the droplets, but is unable to evaporate them, because of 
a hysteresis effect between nucleation and evaporation. 
A strategy to avoid the mere formation of nanodroplets is direct sampling from the hot exhaust in 
combination with hot dilution (A

 

 

C). Given a sufficient dilution factor, the volatiles will not 

nucleate during subsequent cooling (C

 

 

D) even though the same final state is assumed as 

through dilution tunnel and secondary dilution (A

 

 

B

 

 

D). However, in some applications e.g. 

measurement on CVS tunnel, direct sampling is not possible, and nanodroplets already exist in 
the gas sample (B). In those cases the diluted gas sample (D) has to be heated above the 
evaporation point of the compound (C

 

 

D, crossing curve E). Like with hot dilution, the 

compound remains in vapor phase upon subsequent cooling 
(C

 

 

D). The combination of diluter and heater (B

 

 

D

 

 

C

 

 

D) is known as ThermoDiluter. 

Hot dilution is realized in Testo rotating disk diluters. Together with Testo rotating disk diluter 
testo MD19-3E the testo ASET15-1 forms a complete ThermoDiluter system. 
 

 

Fig.4.1: volatile mass diagram 

Summary of Contents for ASET15 1

Page 1: ...testo ASET15 1 User Manual...

Page 2: ...2...

Page 3: ...4 2 Definitions 9 4 3 Abbreviation Units and Symbols 9 4 4 The System 10 4 5 Control Elements and Connections 11 4 5 1 Important Remarks 11 4 5 2 Front View 11 4 5 3 Gas Connectors 12 4 5 4 Rear View...

Page 4: ...Control 22 8 Maintenance and Calibration 22 8 1 Evaporation Tube 22 8 2 Parts with Limited Lifetime 22 8 3 Storage Acclimatization 22 8 4 Operation Environment Requirements 23 9 Appendix 24 9 1 Exten...

Page 5: ...iginal manufacturer s warranty applies There are no user serviceable parts inside testo ASET15 1 and some very sensitive parts Do not open your testo ASET15 1 as you may damage it Warranty is voided i...

Page 6: ...esto SE Co KGaA 3 Safety 3 1 Risk Types The following diagram shows typical risks that could cause damage or injury while handling the testo ASET15 1 Air Supply Evaporation Tube Fig 3 1 risk types 3 1...

Page 7: ...about installation operation and maintenance Warning Warning means that improper operation could cause a serious human or instrument damage or injury with consequence of irrevocable instrument damage...

Page 8: ...The total measuring gas flow up to 16 5 l min enables the user furthermore to connect nanoparticle instrumentation which consumes higher measuring gas flows than can be drawn from the testo MD19 dilut...

Page 9: ...e outlet of the evaporation tube 4 3 Abbreviation Units and Symbols testo ASET15 1 Air Supply Evaporation Tube 15 15 l min air supply 1 version 1 CVS Constant Volume Sample fullstream dilution tunnel...

Page 10: ...evaporation tube inlet port 34 Thermally insulated evaporation tube 37 Secondary dilution mixing chamber 39 Heat sink The testo ASET15 1 is power supplied by one phase electricity An internal pump fee...

Page 11: ...emerging from other processes Electric Shock When in operation any electrical equipment can produce dangerous voltages Ignoring these warnings may result in serious injury or damage of the equipment...

Page 12: ...range 16 Heating current too low LED red current too low interrupt 17 Evaporation tube heating ON OFF swich 18 Actual evaporation tube temperature red 19 Evaporation tube temperature setpoint green 2...

Page 13: ...the CU 2 digital control unit 28 Fuse of the integrated testo MD19 3E 5A slow 29 Fuse of testo ASET15 1 5A slow 30 Mains switch 31 Mains connector 32 Additional evaporation tube inlet port closed Skin...

Page 14: ...1 Air Supply Evaporation Tube is a secondary dilution unit and cannot be operated without an inserted primary testo MD19 3E Rotating Disk Diluter 5 1 Integrating testo MD19 3E into the testo ASET15 1...

Page 15: ...f the plug cannot be inserted the fixation ring might be in the wrong position Push down the release button and insert the plug again The excess gas connection 12 meets the same standard but male and...

Page 16: ...of the testo MD19 3E pump might have an influence on the flow regulation in the Air Supply of the testo ASET15 1 The tube connected to testo MD19 3E pump outlet can fill with liquid from condensation...

Page 17: ...in to 300 C Due to attachment of low volatile substances on its inner surface the evaporation tube may produce particles itself if operated at temperatures above the previous operation point In this c...

Page 18: ...reading corresponds directly to the secondary dilution factor Examles E x a m p l e s pot setting 2 QAS 2 1 1 5 l min 1 5 l min dilution factor DF QAS QMD QMD DF 1 5 1 5 1 5 2 pot setting 5 QAS 5 1 1...

Page 19: ...rts to light to find the ideal measuring gas flow setting The secondary dilution can be used to increase the total dilution factor as well as to reduce thermophoretic losses If it is set as high as mo...

Page 20: ...contact of your socket If the plug is replaced ensure the yellow green ground wire of the cable is properly connected to the new ground pin or the case is otherwise connected to protective earth whic...

Page 21: ...remote 13 digital ground D 0 VDC for digital inputs outputs 14 secondary dilution air supply flow error LED 5 D O 0 VDC OK 5 VDC error 15 evaporation tube current Iheat too low LED 16 D O 0 VDC OK 5 V...

Page 22: ...r longer measuring programs 8 2 Parts with Limited Lifetime Filter media and moving parts like air supply pumps inside the testo ASET15 1 have limited lifetimes due to ambient air pollution and mechan...

Page 23: ...intended to be used outdoor or in a dusty or wet environment IP protection degree IP 20 testo ASET15 1 is protected against accidental contact to dangerous parts of the instrument It is not protected...

Page 24: ...nanoparticles inlet gas flow 1 5 l min actively fed to the primary diluter and returning from there accuracy 3 air supply flow 0 15 0 l min accuracy 3 of set value 0 1l min ex dilution factor 1 11 mea...

Page 25: ...61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use and therefore is in conformity with the following European Directives in their current versions 20...

Page 26: ...0 001 1 3 937 10 8 1 1 in 0 0254 2 54 25 4 2 54 104 2 54 107 1 Temperature Celsius Fahrenheit C F 0 C 0 32 T C T F 32 1 8 100 C 100 212 T F T C 1 8 32 0 F 17 78 0 100 F 37 78 100 Mass Kilogram Gram Po...

Page 27: ...w 0 3 l min 12 Excess measuring gas output 13 Quick coupling for measuring gas output to sensor s 14 Heating current too high LED red current too high short circuit 15 Heating current OK LED green cur...

Page 28: ...ection between mixing chamber and heat sink 39 41 Fan for cooling the components integrated in the testo ASET15 1 42 Heat sink cooling fan 43 Outlet connection to front panel Fig front view of testo A...

Page 29: ......

Page 30: ...Testo SE Co KGaA Testo Strasse 1 79853 Lenzkirch Germany phone 49 7653 681 5062 fax 49 7653 681 95062 e mail sales nanoparticle testo de...

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