background image

8 Maintenance and Calibration 

22

 

7.3.

 

Remote Control 

Switching the device to remote operation is done by connecting a digital HIGH-signal to pin 12 of 
the interface connector 27). Remote operation is indicated by the green lighting remote control 
LED 3). Switches and potentiometer on the front panel are inactive and all additional functions 
are controlled by digital and analog signals listed in chapter 7.2. 
The 25 pole D-Sub connector 26) is used for the remote control of the primary dilution unit. For 
details plesase refer to the user manual of the testo MD19-3E Rotating Disk Diluter. 
 

8

 

Maintenance and Calibration 

8.1.

 

Evaporation Tube 

Chemical compounds in the primary diluted measuring gas can be deposited on the inside 
surface of the evaporation tube. Depending on their evaporation temperature they can be origin 
of nucleation particles in the heating up process. As already recommended in chapter 6.2 such 
artifact particles should be removed by feeding filtered particle free air through the primary diluter 
when the temperature in the Evaporation Tube is increased to a higher set value and start the 
measurement not before no particles are measured in the instrumentation. 
The best procedure to clean the Evaporation Tube is to heat it up to the max. temperature of 
400°C and feed filtered particle free air. Leave the temperature at 400°C until no particles are 
detected by the instrumentation anymore. Depending on the degree of pollution this procedure 
can last up to 60 minutes. Do this procedure before or after longer measuring programs. 

8.2.

 

Parts with Limited Lifetime 

Filter media and moving parts like air supply pumps inside the testo ASET15-1 have limited 
lifetimes due to ambient air pollution and mechanical abrasion. Insufficient flows due to these 
components are indicated by the testo MD19-3E air supply LED 7) and the secondary dilution air 
supply LED 5). 

 

If the testo MD19-3E air supply LED 7) remains red for longer than a few seconds after 
the pump is switched on it indicates insufficient dilution air flow either caused by a testo 
MD19-3E air supply pump defect or an overloaded testo MD19-3E air supply filter. 
The testo MD19-3E air supply pump typically reaches 10'000...15'000 hours operating 
time. 

 

The secondary dilution air supply LED 5) remains red if the secondary dilution air flow is 
not reached. This might be caused by a pump defect or overloaded secondary dilution air 
filters. 

 

The secondary dilution air pump reaches 5'000...10'000 hours operating time. 

Pump maintenance and filter replacement should be done by Testo SE & Co. KGaA and/or an 
instructed local service provider. 

8.3.

 

Storage, Acclimatization 

Fast ambient temperature changes may result in condensed water on and inside the instrument. 
This may cause serious damage of electronic parts, e.g. the controller or safety devices. 

 

Do not store the instrument outdoor, the storage environment must be clean and dry. 

 

After long time storage or transport with cold ambient conditions or thermal fluctuation, 
the instrument requires to adapt slowly to the local ambient conditions before starting up. 

 

If condensed water has been formed, wait at least 12 hours before installation and 
starting up. 

 

Avoid mechanical damage and agitation. 

 

Storage temperature range: -10°C to +60°C. 

Summary of Contents for ASET15 1

Page 1: ...testo ASET15 1 User Manual...

Page 2: ...2...

Page 3: ...4 2 Definitions 9 4 3 Abbreviation Units and Symbols 9 4 4 The System 10 4 5 Control Elements and Connections 11 4 5 1 Important Remarks 11 4 5 2 Front View 11 4 5 3 Gas Connectors 12 4 5 4 Rear View...

Page 4: ...Control 22 8 Maintenance and Calibration 22 8 1 Evaporation Tube 22 8 2 Parts with Limited Lifetime 22 8 3 Storage Acclimatization 22 8 4 Operation Environment Requirements 23 9 Appendix 24 9 1 Exten...

Page 5: ...iginal manufacturer s warranty applies There are no user serviceable parts inside testo ASET15 1 and some very sensitive parts Do not open your testo ASET15 1 as you may damage it Warranty is voided i...

Page 6: ...esto SE Co KGaA 3 Safety 3 1 Risk Types The following diagram shows typical risks that could cause damage or injury while handling the testo ASET15 1 Air Supply Evaporation Tube Fig 3 1 risk types 3 1...

Page 7: ...about installation operation and maintenance Warning Warning means that improper operation could cause a serious human or instrument damage or injury with consequence of irrevocable instrument damage...

Page 8: ...The total measuring gas flow up to 16 5 l min enables the user furthermore to connect nanoparticle instrumentation which consumes higher measuring gas flows than can be drawn from the testo MD19 dilut...

Page 9: ...e outlet of the evaporation tube 4 3 Abbreviation Units and Symbols testo ASET15 1 Air Supply Evaporation Tube 15 15 l min air supply 1 version 1 CVS Constant Volume Sample fullstream dilution tunnel...

Page 10: ...evaporation tube inlet port 34 Thermally insulated evaporation tube 37 Secondary dilution mixing chamber 39 Heat sink The testo ASET15 1 is power supplied by one phase electricity An internal pump fee...

Page 11: ...emerging from other processes Electric Shock When in operation any electrical equipment can produce dangerous voltages Ignoring these warnings may result in serious injury or damage of the equipment...

Page 12: ...range 16 Heating current too low LED red current too low interrupt 17 Evaporation tube heating ON OFF swich 18 Actual evaporation tube temperature red 19 Evaporation tube temperature setpoint green 2...

Page 13: ...the CU 2 digital control unit 28 Fuse of the integrated testo MD19 3E 5A slow 29 Fuse of testo ASET15 1 5A slow 30 Mains switch 31 Mains connector 32 Additional evaporation tube inlet port closed Skin...

Page 14: ...1 Air Supply Evaporation Tube is a secondary dilution unit and cannot be operated without an inserted primary testo MD19 3E Rotating Disk Diluter 5 1 Integrating testo MD19 3E into the testo ASET15 1...

Page 15: ...f the plug cannot be inserted the fixation ring might be in the wrong position Push down the release button and insert the plug again The excess gas connection 12 meets the same standard but male and...

Page 16: ...of the testo MD19 3E pump might have an influence on the flow regulation in the Air Supply of the testo ASET15 1 The tube connected to testo MD19 3E pump outlet can fill with liquid from condensation...

Page 17: ...in to 300 C Due to attachment of low volatile substances on its inner surface the evaporation tube may produce particles itself if operated at temperatures above the previous operation point In this c...

Page 18: ...reading corresponds directly to the secondary dilution factor Examles E x a m p l e s pot setting 2 QAS 2 1 1 5 l min 1 5 l min dilution factor DF QAS QMD QMD DF 1 5 1 5 1 5 2 pot setting 5 QAS 5 1 1...

Page 19: ...rts to light to find the ideal measuring gas flow setting The secondary dilution can be used to increase the total dilution factor as well as to reduce thermophoretic losses If it is set as high as mo...

Page 20: ...contact of your socket If the plug is replaced ensure the yellow green ground wire of the cable is properly connected to the new ground pin or the case is otherwise connected to protective earth whic...

Page 21: ...remote 13 digital ground D 0 VDC for digital inputs outputs 14 secondary dilution air supply flow error LED 5 D O 0 VDC OK 5 VDC error 15 evaporation tube current Iheat too low LED 16 D O 0 VDC OK 5 V...

Page 22: ...r longer measuring programs 8 2 Parts with Limited Lifetime Filter media and moving parts like air supply pumps inside the testo ASET15 1 have limited lifetimes due to ambient air pollution and mechan...

Page 23: ...intended to be used outdoor or in a dusty or wet environment IP protection degree IP 20 testo ASET15 1 is protected against accidental contact to dangerous parts of the instrument It is not protected...

Page 24: ...nanoparticles inlet gas flow 1 5 l min actively fed to the primary diluter and returning from there accuracy 3 air supply flow 0 15 0 l min accuracy 3 of set value 0 1l min ex dilution factor 1 11 mea...

Page 25: ...61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use and therefore is in conformity with the following European Directives in their current versions 20...

Page 26: ...0 001 1 3 937 10 8 1 1 in 0 0254 2 54 25 4 2 54 104 2 54 107 1 Temperature Celsius Fahrenheit C F 0 C 0 32 T C T F 32 1 8 100 C 100 212 T F T C 1 8 32 0 F 17 78 0 100 F 37 78 100 Mass Kilogram Gram Po...

Page 27: ...w 0 3 l min 12 Excess measuring gas output 13 Quick coupling for measuring gas output to sensor s 14 Heating current too high LED red current too high short circuit 15 Heating current OK LED green cur...

Page 28: ...ection between mixing chamber and heat sink 39 41 Fan for cooling the components integrated in the testo ASET15 1 42 Heat sink cooling fan 43 Outlet connection to front panel Fig front view of testo A...

Page 29: ......

Page 30: ...Testo SE Co KGaA Testo Strasse 1 79853 Lenzkirch Germany phone 49 7653 681 5062 fax 49 7653 681 95062 e mail sales nanoparticle testo de...

Reviews: