Tesmec FRB616 Installation, Operation And Maintenence Handbook Download Page 16

Page: 16 / 102

TENSIONER

Model: FRB616

Manual:

MI-FRB616-020-01-GB

Date:

11.03.2015

Author:

M. Colleoni

Page:

4.5

ELECTRONIC MULTI-FUNCTIONS DISPLAY PAGES

The electronic multifunction display shows 4 working pages:

1. METER COUNTER & SPEED PAGE

This page shows the speed and the meter
counter for each independent circuit

speed of capstan nr.1

meter counter of capstan nr.1

speed of capstan nr.2

meter counter of capstan nr.2

2.  RPM & DIESEL ENGINE PAGE

This  page  shows  the  rpm  of  the  diesel  engine  in
the  center  and  4  percentage  check  icons  on  the
edges:

diesel engine water cooling temperature

hydraulic oil temperature

diesel engine fuel level

3. DIESEL ENGINE DATA PAGE

This page shows 4 percentage check icons of
diesel engine data:

diesel engine torque output

hydraulic oil temperature

diesel engine fuel consumption

diesel engine fuel level

Summary of Contents for FRB616

Page 1: ...T Te en ns si io on ne er r p pe er ra at ti io on n a an nd d m ma ai in nt t a an nd db bo oo ok k r r M Mo od de el l F F F F F F F FR R R R R R R RB B B B B B B B6 6 6 6 6 6 6 61 1 1 1 1 1 1 16 6...

Page 2: ...s de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Page 3: ...TENSIONER Model FRB616 TENSIONER Model FRB616 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Page 4: ...IPTIONS FOR THE OPERATOR 11 4 2 CONTROLS 11 4 3 PRELIMINARY OPERATIONS 11 4 4 MACHINE SET UP 12 4 5 ELECTRONIC MULTI FUNCTIONS DISPLAY PAGES 13 4 6 MACHINE START UP 14 4 7 MACHINE USE FOR THE INDEPEND...

Page 5: ...H CONTROL NOT IN NEUTRAL 25 5 12 3 EMERGENCY STOP 25 5 12 4 CAN BUS DIS CONNECTION BETWEEN THE MACHINES 25 6 SAFETY CONDITIONS 26 6 1 SAFETY DEVICES 26 6 2 EMERGENCY STOP DEVICE 26 6 3 PERIODIC OPERAT...

Page 6: ...n the hydraulic circuit This system guarantees besides a remarkable sensibility a nearly constant braking by varying the stringing speed change The power transmission to the large groove bull wheels f...

Page 7: ...ed quantities are listed in the present manual e For any doubt concerning use functioning maintenance or everything else contact the After sales Service of the manufacturer 2 8 GENERAL PRESCRIPTIONS F...

Page 8: ...riptions included in the present manual or following technical indications written by the manufacturer The non respect of the prescribed restrains relieves the manufacturer from any responsibility cau...

Page 9: ...lengthening which allow elastic power accumulation j with ropes or joints having a bigger diameter than the one specified in present manual k with inhibited and broken safety devices installed on the...

Page 10: ...laws of the machines member States 2004 108 CE Norm of the European Council referring to the laws of the electromagnetic compatibility member States If the machine is commercialized outside the C E wa...

Page 11: ...nailed wedges and or metal brackets and or tie rods Transport by sea in wooden cases or container The machine comes without all the liquids that can be set on fire metal parts are protected with water...

Page 12: ...must stay in the machine itself ATTENTION dangerous situations during towing if the tyres inflation pressure and the speed limit are not respected may happen When transporting on truck or trailer ver...

Page 13: ...ions in order to check the carried out anchoring and the machine settling It is better to have the rear anchoring slightly released so that the machine can freely settle d put the anchoring ropes unde...

Page 14: ...manual 4 2 CONTROLS Position and meaning of the elements on the control board are described on table 4 enclosed 4 3 PRELIMINARY OPERATIONS a Load the rope on the bull wheels as shown on tables 2 and...

Page 15: ...ifunction display switch on table 4 pos 19 c on the electronic multifunction display press the key d on the screen page MACHINE ID set the number 1 by using the up or down key press the return key to...

Page 16: ...f capstan nr 1 meter counter of capstan nr 1 speed of capstan nr 2 meter counter of capstan nr 2 2 RPM DIESEL ENGINE PAGE This page shows the rpm of the diesel engine in the center and 4 percentage ch...

Page 17: ...es heat the hydraulic oil by letting the engine idle for 15 minutes and closing slightly the valve table 4 pos 6 till a pressure of 50 bar can be read on the manometers table 4 pos 7 ONCE THE DIESEL E...

Page 18: ...ion BLOCKED c Move the selector table 4 pos 22 towards right d Move the joystick table 4 pos 11 towards central neutral position e Move the selector table 4 pos 17 towards position FREE Now the bull w...

Page 19: ...ue 2600 rpm acting on the accelerator table 4 pos 3 b Turn the selectors table 4 pos 33 38 rightwards c Turn the potentiometers table 4 pos 12 16 till the max value 10 d Move the joystick table 4 pos...

Page 20: ...TORS USE The machine can feed all the reel elevators made by Tesmec It can feed 2 reel elevators for the use as tensioner or puller If using two ropes or two conductors act as follows a connect the re...

Page 21: ...amp 4 15 COMPRESSOR CONNECTION OPTIONAL The machine has been studied to be connected to a Tesmec compressor a Connect the rapid couplers table 7 pos 3 and 4 b Start the machine turn the selector table...

Page 22: ...of total connected machines starting from right to left looking at the machines from the back reel winder position The last machine positioned on the right is the master machine See table 8 as exampl...

Page 23: ...e correct ID number starting from left to right as described in the previous chapter a insert and turn the ignition key table 4 pos 1 in 1 position b wait up to the multifunction display switch on tab...

Page 24: ...xecuted in every machine 5 4 MACHINE USE FOR THE INDEPENDENT BRAKING OF RIGHT AND LEFT BULL WHEELS a Check if the connecting pin table 6 of the bull wheels is disengaged If not disengage it b Move the...

Page 25: ...he selectors table 4 pos 38 39 rightwards in this phase Can damage seriously the machine 5 6 MACHINE USE FOR SIMULTANEOUS BRAKING OF SIX BUNDLED CONDUCTORS Stringing operations for six bundled conduct...

Page 26: ...ally connected selector table 4 pos 22 placed rightwards the vacuum brakes can be controlled only by the selector table 4 pos 35 the brake by the potentiometer table 4 pos 16 5 9 ROPE LOCKING CLAMP OP...

Page 27: ...tick tab 4 pos 11 of the central position and put the selectors tab 4 pos 38 39 on the right during this phase It can cause serious damage to the machine In case is passed to independent configuration...

Page 28: ...stringing length on the independent ropes larger than a default value programmed generally 6 m generate an error and the stringing operations stops on all the connected machines To reset the alarm mov...

Page 29: ...the brake discs before re use the machine PROHIBITION is not allowed to install on board radio equipments if not authorized by Tesmec These could create electronic equipment malfunctions putting the p...

Page 30: ...n covering in correspondence of some rotating units i e winding of the rope or of the conductor on the bull wheels or on the driving gears due to an excessive restriction of the machine functionality...

Page 31: ...the installed components DANGER do not ingest hydraulic liquids because injurious to health and potentially lethal 7 3 TYRES INFLATION PRESSURE Tires inflation pressure has to be 7 bars ATTENTION the...

Page 32: ...moved with the washing d replace the filter cartridges ATTENTION the new filter cartridges have to be stocked in dry places without moisture in order to avoid the performances decay of the filtering e...

Page 33: ...ans 7 7 GREASING Grease 2 3 times per day the crown gear of the bull wheels using the suitable greasing pump table 2 pos 2 Weekly grease all the other parts subjected to rotation or translation and th...

Page 34: ...Cooling liquid CL ST Air filter VF ST Fuel CL Fuel filter ST Hydraulic circuit Hydraulic oil CL ST1 ST Filter VF ST1 ST Negative safety brakes Oil CL ST1 ST Disc Reduction gear Oil CL ST1 ST Bull whee...

Page 35: ...o prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature a...

Page 36: ...heads connection Table 7 1 Compressor connection optional Table 8 1 Machines connection optional Table 9 1 Machine set for pulling six conductors Upper view Comparative table for suggested oils 9 2 D...

Page 37: ......

Page 38: ...RB616 TABLES 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli 2 Tel 0039 035 4232911 Tel 0039 035 825024 Fax 0039 035 4522445 Fax 0039 035 826375 E mail info tesmec it E mail...

Page 39: ...0 Axle hand wheel 11 Rear stabilizer 12 Towing hook 13 Safety pin 14 Plough 15 Battery box 16 Pin inspection door see table 4 17 Fuel filling cap 18 Battery dis connection 19 Mechanical transmission l...

Page 40: ......

Page 41: ...ction gear oil filling cap 6 Reduction gear oil draining plug 7 Reduction gear oil level 8 Mechanical transmission lever A high pull B neutral C low pull 9 Negative brake oil level 10 Negative brake o...

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Page 45: ...isplay 20 Meter counter reset push button of bull wheel n 1 21 Meter counter reset push button of bull wheel n 2 22 Selector for connection for bull wheels n 1 2 23 Warning pilot lamp for water presen...

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Page 47: ...PULLER TENSIONER Model FRB616 TABLE 5 1 1 Pin 2 Referring point 3 Referring point 4 Nylon sector 5 Fixing key for sectors 6 Keys fixing screw...

Page 48: ......

Page 49: ...raulic head no 2 3 Rapid coupler for delivery hose connection of hydraulic head no 1 4 Rapid coupler for delivery hose connection of hydraulic head no 1 5 Adjusting cocks for hydraulic head capacity 6...

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Page 51: ...E 7 1 OPTIONAL 1 Pressure adjusting valve 2 Manometer 3 Valve block 4 Opening closing lever for compressor feeding pos A compressor connection pos B compressor release 5 Rapid coupler for high pressur...

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Page 53: ...PULLER TENSIONER Model FRB616 TABLE 8 1 OPTIONAL 1 Machine connection cable 2 Machine ground cable...

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Page 56: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Page 57: ...ENCLOSED DOCUMENTS 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli 2 Tel 0039 035 4232911 Tel 0039 035 825024 Fax 0039 035 4522445 Fax 0039 035 826375 E mail info tesmec it E...

Page 58: ...quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no des...

Page 59: ...A A A Z Z Z Z I I I I O O O O N N N N E E E E S S S S C C C C A A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O O D D D DI I I IS S S SE E E EG G G GN N N NO O O O 1781 09 kg 0 kg 2 CO...

Page 60: ...5 4 4 4 42 2 2 23 3 3 32 2 2 29 9 9 91 1 1 11 1 1 1 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 52 2 2 22 2 2 24 4 4 44 4 4 45 5 5 5 E E E EN N N ND D D DI I I IN N N NE E E E G G G G B B...

Page 61: ...B B BG G G G T T T Te e e el l l l 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 25 5 5 50 0 0 02 2 2 24 4 4 4 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 26 6 6 63 3 3 37 7 7 75 5 5 5 P P P P E E...

Page 62: ...A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O O D D D DI I I IS S S SE E E EG G G GN N N NO O O O 294 29 kg 0 kg 4 ADESIVO D 50 DIVIETO DI PASSAGGIO STICKER V00 9800 021 44 0 kg 5 AD...

Page 63: ...RE STACCABATTERIA 12 24 V 250 A IP 65 COBO 13 007 005 SWITCH V00 8401 038 50 8 4 kg 1 FILTRO MP LMP 400 4 B A G2 P25 N P01 FILTER V00 6600 056 49 0 kg 1 VALVOLA RICAMBIO OLIO VALVE V00 6200 006 48 1 6...

Page 64: ...T T T T O O O O D D D D E E E E N N N N O O O O M M M M I I I I N N N N A A A A Z Z Z Z I I I I O O O O N N N N E E E E S S S S C C C C A A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O...

Page 65: ...PS S S S 1 1 1 1 9 9 9 9 L L L LA A A AV V V V M M M ME E E EC C C CC C C CA A A AN N N NI I I IC C C CH H H HE E E E N N N NE E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T...

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Tesmec FRB616, Installation, Operation And Maintenence Handbook

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