Tesmec AFS404 Installation Operation & Maintenance Download Page 18

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PULLER-TENSIONER

Model: AFS404

Manual:

MI-AFS404-609-01-GB

Date:

15.03.2016

Author:

Page:

Selecting

"System

Information",

will

appear

the

bar

icon

dedicated

in which will be displayed serial number and firmware version installed

6. Diagnostic Menu

Displays the menu and the engine list alarms

Displays active alarms
DM1 from engine ECU (if present)

Displays alarms
DM2 saved by engine ECU
(if present)

Erase memory
DM2 engine ECU alarms

Selecting the center button on the menu bar,
you enter the page describing the error
appeared

SPN / FMI Alarms

Alarms Description

Alarm list DM1/DM2
(DM2 only from engine)

Unit failed and its address:
0 = engine
128 = AF3-CV

Summary of Contents for AFS404

Page 1: ...la at t m m H Ha an P Pu ul ll le er r T Te en ns si i t ti io on n o op pe er ra at ti io on n a an nd d m ma ai in nt te en na an nc ce e an nd db bo oo ok k i io on ne er r M Mo od de el l A AF FS...

Page 2: ...os de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Page 3: ...PULLER TENSIONER Model AFS404 PULLER TENSIONER Model AFS404 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Page 4: ...E 11 4 1 PRESCRIPTIONS FOR THE OPERATOR 11 4 2 CONTROLS 11 4 3 PRELIMINARY OPERATIONS 11 4 4 MACHINE SET UP 12 4 5 ELECTRONIC MULTI FUNCTIONS DISPLAY PAGES 13 4 6 STARTING OF THE MACHINE 16 4 7 PULL C...

Page 5: ...CAN BUS DIS CONNECTION BETWEEN THE MACHINES 28 5 7 5 ROPE CLAMP POSITION 28 5 7 6 GEAR BOX LOW PULL POSITION 28 5 7 7 CONNECTION MACHINE SELECTOR 28 5 7 8 COMPONENT FAULT 28 6 SAFETY CONDITIONS 29 6 1...

Page 6: ...that allows the machine to automatically work in PULLER or in TENSIONER mode The power transmission to the large groove bull wheels is transmitted through a closed hydraulic circuit with a variable de...

Page 7: ...s and required quantities are listed in the present manual e For any doubt concerning use functioning maintenance or everything else contact the After sales Service of the manufacturer 2 8 GENERAL PRE...

Page 8: ...resent manual or following technical indications written by the manufacturer The non respect of the prescribed restrains relieves the manufacturer from any responsibility causing also the loss of warr...

Page 9: ...ositioned and anchored in a proper way c in areas with brushwood or other materials presence that can be easily set on fire d in closed unventilated sites or however not sufficiently airy tunnel or si...

Page 10: ...this case the operator becomes the manufacturer with relevant obligations and responsibilities both civil and penal b for the use of not original spare parts c or bad maintenance d for the use with d...

Page 11: ...nailed wedges and or metal brackets and or tie rods Transport by sea in wooden cases or container The machine comes without all the liquids that can be set on fire metal parts are protected with water...

Page 12: ...nobody must stay in the machine itself ATTENTION dangerous situations during towing if the tyres inflation pressure and the speed limit are not respected may happen When transporting on truck or trail...

Page 13: ...ly the plough table 1 pos 5 operating on the lever table 3 pos 29 NOTE during this operation the diesel engine has to be always started up c anchor the machine to the ground by means of 2 stakes with...

Page 14: ...PERATIONS a Load the conductors or the cables on the bull wheels as shown on tables 2 and 4 positioning the entering guide rope rollers table 2 and 4 in the proper position ATTENTION do not use excess...

Page 15: ...nition key table 3 pos 3 in 1 position b wait up to the multifunction display switch on table 3 pos 1 c on the display press d on the screen page MACHINE ID set the number 1 by using the up or down ke...

Page 16: ...m Water cooling temperature speed of conductor string meters of conductor This page shows the diesel engine rpm cooling liquid temperature speed of conductor and the meter counter 2 DIESEL ENGINE PAGE...

Page 17: ...ension This page shows 4 Multifunction Bar Allows you to reset the counter and select the menu page Set Up Menu Meter counter reset button Diagnostic Menu Page Change 5 Set up Menu It allows to adjust...

Page 18: ...n installed 6 Diagnostic Menu Displays the menu and the engine list alarms Displays active alarms DM1 from engine ECU if present Displays alarms DM2 saved by engine ECU if present Erase memory DM2 eng...

Page 19: ...ep the lever table 3 pos 13 lowered The lever table 3 pos 13 must be lowered for a few seconds after the engine start up e Regulate the rpm with the accelerator table 3 pos 12 f Verify that the pressu...

Page 20: ...her value than the one pre set with the PULL PROGRAMMING DEVICE to avoid the machine stop DANGER when using a machine as tensioner position the pull limiting device table 3 pos 1 on the maximum scale...

Page 21: ...max value of 120 130 bars full reel Using the machine as tensioner the pressure of the hydraulic heads can be set at 60 70 bars NOTE the adjusting valve table 3 pos 10 regulates the pressure of the tw...

Page 22: ...it doesn t occur especially at very low outside temperatures In this case see point e paragraph 4 4 and wait for the lights to turn off before making the bull wheels run 4 10 RELEASING THE ROPE The ro...

Page 23: ...ic position leftwards Once stopped the preheating system and with functioning diesel engine if the operator wishes to heat the gas oil and hydraulic oil tanks it is possible to activate the liquid blo...

Page 24: ...e programmed or the time display mode can be reached 4 13 8 RECALLING ERASING PRE SET TIMES OPTIONAL Repeatedly press the button until the desired memory location is displayed To erase the pre set tim...

Page 25: ...able value otherwise the hydraulic oil could be heated and dangerous counter pulls may arise c In hot climates during the stoppages let running the Diesel engine with the radiator fan connected table...

Page 26: ...ted machines starting from right to left looking at the machines from the back reel winder position The last machine positioned on the right is the master machine See table 10 as example The machines...

Page 27: ...on is HIGH PULL in each machine optional 5 2 MACHINES SET UP Before the use of the machine must be set in connected mode to be assigned to each machine the correct ID number starting from left to righ...

Page 28: ...winder e on the page BULL WHEELS PIN CONNECTION sett the option see point 4 4 depending on the configuration using the key up or down push the enter key to save the settings f set each machine in conn...

Page 29: ...Reel winder working pressure Reset of meter counter Pull limiting device in the dynamometers Main front plough position 5 4 PULL CONTROL SETTING 5 4 1 PULL LIMITING DEVICE SETTING With the suitable pa...

Page 30: ...some situation generate alarm condition with switch on of the alarm light on the main control panel of the machine where the alarm is generated 5 7 1 STRINGING LENGTH ERROR When the electronic speed s...

Page 31: ...and green light switched on none of the ropes can moves on all the connected machines 5 7 6 GEAR BOX LOW PULL POSITION In case one of the gear boxes is in a low pull position electrical switch pressed...

Page 32: ...necessary replace the brake discs before re using the machine 6 2 EMERGENCY STOP DEVICE The machine is equipped with an emergency stop device table 3 pos 2 that directly acts on the Diesel engine The...

Page 33: ...eel and during rope conductor loading These operations have a large risk margin due to the use of mechanical parts to be moved To reduce to min the risks the operator has to know the directives for ac...

Page 34: ...e has to be 5 bars ATTENTION the non respect of tyres inflation pressure causes dangerous situations during transport operations 7 4 SUGGESTED LUBRICANTS The manufacturer tests the machine with the fo...

Page 35: ...e 3 pos 24 and 25 on the control panel If necessary replace the cartridges taking care of the following filtering grade intake filter table 2 pos 5 10 nominal values intake filter table 2 pos 6 90 nom...

Page 36: ...BRICANTS table 7 10 OTHER PERIODIC OPERATIONS When cleaning the machine avoid direct jets of water or steam on the components of the electric system of the machine and on the control panel For the oth...

Page 37: ...prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature an...

Page 38: ...8 1 Preheating kit optional TABLE 9 1 Machine connection optional TABLE 10 1 Kit of towing at max speed of 80km h optional Comparative table of suggested oils and greases 9 2 SYSTEMS A10 00003 Frame...

Page 39: ...AFS404 TABLES 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Telefax 0039 035 4522445 Telefax 0039 035 826375 E mail info tesmec it...

Page 40: ...ear 3 Encoder 4 Fuel filling cap 5 Front plough 6 Towing eye 7 8 Hydraulic oil filling cap IP HYDRUS OIL 46 qty 140 lt 9 Hand wheel for parking brake 10 Rear stabiliser in working position 11 Rear sta...

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Page 42: ...cap 5 Filter 6 Filter 7 Oil filling cap for diesel engine 8 Liquid filling cap for diesel engine radiator 9 Lever for reduction gear speed change pos A neutral pos B fine braking pos C normal braking...

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Page 44: ...eel winder pressure 11 Manometer for reel elevator reel winder pressure 12 Diesel engine accelerator 13 14 Diesel engine ignition key 15 16 17 Multi functional display 18 Generator lamp 19 Fuel pilot...

Page 45: ......

Page 46: ...tion of hydraulic head no 2 3 Rapid coupler for delivery hose connection of hydraulic head no 1 4 Rapid coupler for delivery hose connection of hydraulic head no 1 5 Cocks for hydraulic head feeding 6...

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Page 48: ...E 6 2 OPTIONAL 1 Pressure adjusting valve 2 Manometer 3 Valve block 4 Opening closing lever for compressor feeding pos A compressor connection pos B compressor release 5 Rapid coupler for high pressur...

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Page 50: ...PULLER TENSIONER Model AFS404 TABLE 7 1 OPTIONAL 1 Receiving unit for radio control 2 Connector for receiving unit for radio control 3 Connector for pull recording unit...

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Page 52: ...l heater tank 7 Diesel engine heater tank 8 9 Hour push button 10 Program selecting push button 11 Immediate heating push button 12 Backward push button 13 Forward push button 14 Pump blow by selector...

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Page 54: ...PULLER TENSIONER Model AFS404 TABLE 9 1 OPTIONAL 1 Machine connection 2 Machine connection...

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Page 56: ...404 TABLE 10 1 OPTIONAL 1 Steering with towing eye approved 2 Tubes and valves pneumatic brake system 3 Frontal marking lights 4 Pneumatic brake system tank 5 Brake chamber 6 Rear signal lights 7 Fend...

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Page 58: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Page 59: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Page 60: ...ENCLOSED DOCUMENTS 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Telefax 0039 035 4522445 Telefax 0039 035 826375 E mail info tesm...

Page 61: ...m quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no de...

Page 62: ...1 1 1 1 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 52 2 2 22 2 2 24 4 4 44 4 4 45 5 5 5 E E E EN N N ND D D DI I I IN N N NE E E E G G G G B B B BG G G G T T T Te e e el l l l 0 0 0 03 3...

Page 63: ...LO O O OR R R RO O O O U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F FO O O OG G G GL L L LI I I IO O O O D D D D A A A A T T T T A A A A D...

Page 64: ...I I IC C C CH H H HE E E E N N N NE E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F F...

Page 65: ...e e el l l l 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 25 5 5 50 0 0 02 2 2 24 4 4 4 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 26 6 6 63 3 3 37 7 7 75 5 5 5 P P P P E E E E S S S S O O O O V...

Page 66: ...5 CH TRIANG 6 5 LOCKING V00 9040 045 51 0 1 kg 1 MANIGLIA ELESA GN425 8 88 CR HANDLE V00 9040 023 50 0 kg 1 MANIGLIA ELESA M 443 140 8 CH HANDLE V00 9040 022 49 0 kg 2 CHIAVE A TRIANGOLO 6 5 mm EMKA...

Page 67: ...E E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F FO O O OG G G GL L L LI I I IO O O O...

Page 68: ...FAN V00 4507 017 65 100 2 kg 1 RADIATORE ARIA ACQUA CIESSE D 16193 1 RADIATOR V00 4506 060 64 0 4 kg 1 MANICOTTO GOMMA D 45 x lg 600 TREEFFE T45 600 COUPLING V00 4506 058 63 0 4 kg 1 MANICOTTO GOMMA...

Page 69: ...C CH H H HE E E E N N N NE E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F FO O O OG...

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Page 71: ...0 1 2 15 30 50...

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Page 75: ...JP1 AF3 TC1...

Page 76: ...AF3 TC1 JP2...

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Page 92: ...0000000 ENGINE PART CODICI MOTORE 3 D4 1 1 SENSORE TEMPERATURA OLIO IDRAULICO BT2 V00 8510 057 TRASMETTITORE TEMPERATURA 12 24 V FA 12 D2 1 1 CONNETTORE CAN CAN1 1 F V00 2227 061 CONNETTORE N 5 PE POL...

Page 93: ...U7 V00 8401 037 FUSIBILE A LAME 7 5 A MARRONE INTERASSE 2 A2 1 1 FUSIBILE PROTEZIONE ACCELERATORE FU8 V00 8401 020 FUSIBILE A LAME 10 A ROSSO INTERASSE LAM 2 A2 1 1 FUSIBILE PROTEZIONE COMANDO A DISTA...

Page 94: ...LED PRESSIONE OLIO MOTORE E TEMPERATURA ACQUA H10 V00 8400 022 DIODO A LED ROSSO 12 V DC 8 MM IP 3 B5 1 1 LED ALLARME LIVELLO CARBURANTE H9 V00 8400 023 DIODO A LED GIALLO 12 V DC 8 MM IP 3 B6 1 1 LA...

Page 95: ...LO DIODO LED 6 24 V DC AC FINDER 5 D5 1 1 V00 8402 039 ZOCCOLO RELE 2SC MORSETTO A MOLLA MONTAG 5 D5 1 1 RELE STABILIZZATORE DISCESA K7 V00 8402 014 RELE 12 V 2 SC 8 A FINDER 46 52 9 5 D5 1 1 V00 8402...

Page 96: ...V00 8402 014 RELE 12 V 2 SC 8 A FINDER 46 52 9 7 E4 1 1 V00 8402 020 MODULO DIODO LED 6 24 V DC AC FINDER 7 E4 1 1 V00 8402 039 ZOCCOLO RELE 2SC MORSETTO A MOLLA MONTAG 7 E4 1 1 RELE MACCHINA ATTIVA...

Page 97: ...COLO RELE 2SC MORSETTO A MOLLA MONTAG 2 D4 1 1 ATTUATORE LINEARE M V00 8500 018 ATTUATORE LINEARE LA1 12 V 5 8 A FOR 2 D7 1 1 V00 8500 012 MANOPOLA GRADUATA POTENZIOMETRO D 46 6 C4 1 1 POTENZIOMETRO R...

Page 98: ...1VN 6 A4 1 1 V00 2200 017 LAMPADA BA 9S 12 V 3 W OSRAM 3894 6 A7 1 1 V00 2200 017 LAMPADA BA 9S 12 V 3 W OSRAM 3894 5 D2 1 1 SELETTORE VENTOLA RADIATORE S2 V00 8410 015 SELETTORE A LEVA LUNGA N 2 POS...

Page 99: ...10VN 6 A6 1 1 PULSANTE ARRESTO EMERGENZA SB1 V00 8410 001 PULSANTE EMERGENZA D FUNGO 40 ROSSO 2 C3 1 1 V00 8410 003 TARGHETTA STOP D 22 D TARGHETTA 59 2 C3 1 1 V00 8410 004 CONTATTO NC CEMA P9B01VN 2...

Page 100: ...I COLLEGAMENTO ELETTROVALVOLA PRESSA W5 V00 2232 059 CAVO M12 DIRITTO L 1 M CONNETTORE 10 D3 1 1 CAVO DI COLLEGAMENTO SENSORE SERBATOIO CARBURANTE W8 V00 2232 019 CAVO M12 DIRITTO L 5 M 4 FILI PVC 11...

Page 101: ...V00 2225 025 CONNETTORE N 8 POLI FEMMINA SIZE 12 2 E1 8 8 V00 2225 026 CONTATTO FEMMINA TORNITO SEZIONE FILO 1 2 E1 1 1 V00 2225 046 ADATTATORE PER CONNETTORI MATERIALE PA 2 E1 1 1 V00 2225 007 DADO...

Page 102: ...IERA 12V V00 2229 042 PIASTRA TERMINALE ZAP TW ZDU10 WEIDMUL 2 B1 1 1 MORSETTIERA 0V V00 2229 045 PIASTRA TERMINALE ZAP TW ZDK2 5 2 WE 2 E1 1 1 MORSETTIERA 0V X7 V00 2229 062 MORSETTO DI TERRA PASSANT...

Page 103: ...NA N 3 POLI MO 6 C5 1 1 CONNETTORE PORTAMASCHIO POTENZIOMETRO JOYSTICK XRP2 M V00 2227 023 CONNETTORE PORTAMASCHIO N 3 POLI MO 6 C5 7 7 TAPPO COPRIFORO XTC V00 2232 012 TAPPO DI CHIUSURA M12 X MULTIPR...

Page 104: ...CON CAVO FISSO 8 X M12 13 D2 1 1 PRESA IN METALLO X 4 ELETTROVALVOLE PIN TO PIN YV2 V00 2232 014 MULTICONNETTORE CON CAVO FISSO PIN TO 13 D4 1 1 PRESA IN METALLO X 4 ELETTROVALVOLE PIN TO PIN YV3 V00...

Page 105: ...010 CONTATTO FEMMINA TORNITO SEZIONE FILO 1 Descrizione da Archivio Materiali Codice Qt tot U M DISTINTA MATERIALI Nuova codifica N 1 V00 2225 013 BLOCCACONTATTI FEMMINE ARANCIO DEUTSCH N 1 V00 2225 0...

Page 106: ...Materiali Codice Qt tot U M DISTINTA MATERIALI Nuova codifica N 6 V00 8400 022 DIODO A LED ROSSO 12 V DC 8 MM IP N 4 V00 8400 023 DIODO A LED GIALLO 12 V DC 8 MM IP N 3 V00 8400 034 RESISTENZA 120 OHM...

Page 107: ...MANOPOLA GRADUATA POTENZIOMETRO D 46 N 1 V00 8500 018 ATTUATORE LINEARE LA1 12 V 5 8 A FOR N 1 V00 8500 025 SCHEDA CONTROLLO TIRO AF3 CV ELTON 3 N 2 V00 2227 046 CONNETTORE MSTB 2 5 24 ST5 5 08 N 24...

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