Tesmec AFS303 Installation, Operation And Maintenance Manual Download Page 35

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PULLER-TENSIONER

Model: AFS303

Manual:

MI-AFS303-320-00-GB

Date:

30.03.2015

Author:

Page:

ENCLOSED DOCUMENTS

9.1

TABLES

TABLE 1.3

Control panel

TABLE 2.1

General assembly

– Lateral view

TABLE 3.1

General assembly

– Upper view

TABLE 5.1

Hydraulic heads connection

TABLE 6.1

Compressor connection (optional)

Comparative table of suggested oils and greases

9.2

SYSTEMS

A10-00036

Frame assembly drawing

A12-00016

Reduction assembly drawing

A13-00005

Coverings assembly drawing

A14-00042

Feeding system assembly drawing

A15-00023

Control panel assembly drawing

A17-00029

Nylon roller assembly drawing

A25-00062

Engine covers assembly

S01-00013

Electric system

S02-00020

Functional hydraulic system

9.3

OTHER DOCUMENTS

Manual for engine use and maintenance mod. KOHLER KDW 2204

Summary of Contents for AFS303

Page 1: ...l la at ti io on n o o H Ha a P Pu ul ll le er r T Te en ns si io o o op pe er ra at ti io on n a an nd d m ma ai in nt te en n a an nd db bo oo ok k o on ne er r M Mo od de el l A AF FS S3 3 n na an...

Page 2: ...os de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Page 3: ...PULLER TENSIONER Model AFS303 PULLER TENSIONER Model AFS303 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Page 4: ...SE 11 4 1 PRESCRIPTIONS FOR THE OPERATOR 11 4 2 CONTROLS 11 4 3 PRELIMINARY OPERATIONS 11 4 4 MACHINE SET UP 12 4 5 ELECTRONIC MULTIFUNCTION DAVICE PAGES 13 4 6 STARTING OF THE MACHINE 14 4 7 PULL CON...

Page 5: ...CAN BUS DIS CONNECTION BETWEEN THE MACHINES 25 5 7 5 ROPE CLAMP POSITION 25 5 7 6 GEAR BOX LOW PULL POSITION 25 5 7 7 CONNECTION MACHINE SELECTOR 25 5 7 8 COMPONENT FAULT 25 6 SAFETY CONDITIONS 26 6 1...

Page 6: ...the machine to automatically work in PULLER or in TENSIONER mode The power transmission to the large groove bull wheels is transmitted through a closed hydraulic circuit with a variable delivery pump...

Page 7: ...fuel Characteristics and required quantities are listed in the present manual e For any doubt concerning use functioning maintenance or everything else contact the After sales Service of the manufactu...

Page 8: ...resent manual or following technical indications written by the manufacturer The non respect of the prescribed restrains relieves the manufacturer from any responsibility causing also the loss of warr...

Page 9: ...ositioned and anchored in a proper way c in areas with brushwood or other materials presence that can be easily set on fire d in closed unventilated sites or however not sufficiently airy tunnel or si...

Page 10: ...this case the operator becomes the manufacturer with relevant obligations and responsibilities both civil and penal b for the use of not original spare parts c or bad maintenance d for the use with d...

Page 11: ...nailed wedges and or metal brackets and or tie rods Transport by sea in wooden cases or container The machine comes without all the liquids that can be set on fire metal parts are protected with water...

Page 12: ...ENTION dangerous situations during towing if the tyres inflation pressure and the speed limit are not respected may happen When transporting on truck or trailer verify if the machine has been fixed on...

Page 13: ...anchoring stakes without tensioning them e test the machine pull see use instructions on the following chapter to allow the machine to freely align as regards as the pull itself f tension the anchorin...

Page 14: ...IMINARY OPERATIONS a Load the conductors or the cables on the bull wheels as shown on tables 2 and 4 positioning the entering guide rope rollers in the proper position ATTENTION do not use excessively...

Page 15: ...table 1 pos 14 in 1 position b wait up to the multifunction display switch on c on the electronic multifunction display press the key d on the screen page MACHINE ID set the number 1 by using the up...

Page 16: ...cuit speed of capstan nr 1 meter counter of capstan nr 1 RPM diesel engine hydraulic oil temperature 2 RPM DIESEL ENGINE PAGE This page shows the rpm of the diesel engine in the center and 4 percentag...

Page 17: ...operations limiting the maximum working performances for at least the first 15 minutes that means to keep at half accelerator the Diesel rpm and don t exceed the 30 of the maximum stringing speed 4 7...

Page 18: ...al position Re place the selector table 1 pos 5 on position leftwards Once reached the set pull the bull wheels automatically stop without the diesel engine turning off with the consequent machine sto...

Page 19: ...bars full reel Using the machine as tensioner the pressure of the hydraulic heads can be set at 60 70 bars NOTE the adjusting valve table 3 pos 10 regulates the pressure of the two circuits of the ree...

Page 20: ...it doesn t occur especially at very low outside temperatures In this case see point e paragraph 4 4 and wait for the lights to turn off before making the bull wheels run 4 10 RELEASING THE ROPE The ro...

Page 21: ...y ATTENTION when the diesel engine is working the preheating kit has to be switched off ATTENTION for using the heater the pump blow by selector has to be on automatic position leftwards Once stopped...

Page 22: ...With the ignition switched off press the button 4 13 7 PROGRAMMING HEATER STARTING TIME OPTIONAL Press the button the memory location is flashing using the and buttons set start of the heater operati...

Page 23: ...the stationary brakes could be damaged b Adjust the pull of reel elevators with hydraulic head table 1 pos 10 at minimum indispensable value otherwise the hydraulic oil could be heated and dangerous c...

Page 24: ...ted machines starting from right to left looking at the machines from the back reel winder position The last machine positioned on the right is the master machine See table 10 as example The machines...

Page 25: ...hine optional 5 2 MACHINES SET UP Before the use the machine must be set in connected mode by assign to each machine the correct ID number starting from left to right as described in the previous chap...

Page 26: ...elector Diesel engine accelerator Rope clamp selector When using connected machines the following controls must be operated on each single machine Reel winder working pressure Reset of meter counter P...

Page 27: ...le 3 pos 30 on position rightwards free green light and keep it in position for a few second to allow the complete opening of the clamp 5 7 ALARM CONDITION WHEN USING CONNECTED MACHINES When using con...

Page 28: ...reset the alarm move the joy stick to neutral on the master machine and check the cause of the fault 5 7 5 ROPE CLAMP POSITION In case one of the rope clamp is not completely open electrical switch p...

Page 29: ...necessary replace the brake discs before re using the machine 6 2 EMERGENCY STOP DEVICE The machine is equipped with an emergency stop device table 3 pos 2 that directly acts on the Diesel engine The...

Page 30: ...eel and during rope conductor loading These operations have a large risk margin due to the use of mechanical parts to be moved To reduce to min the risks the operator has to know the directives for ac...

Page 31: ...Tyres inflation pressure has to be 5 bars ATTENTION the non respect of tyres inflation pressure causes dangerous situations during transport operations 7 4 SUGGESTED LUBRICANTS The manufacturer tests...

Page 32: ...e 3 pos 24 and 25 on the control panel If necessary replace the cartridges taking care of the following filtering grade intake filter table 2 pos 5 10 nominal values intake filter table 2 pos 6 90 nom...

Page 33: ...BRICANTS table 7 10 OTHER PERIODIC OPERATIONS When cleaning the machine avoid direct jets of water or steam on the components of the electric system of the machine and on the control panel For the oth...

Page 34: ...prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature an...

Page 35: ...r connection optional Comparative table of suggested oils and greases 9 2 SYSTEMS A10 00036 Frame assembly drawing A12 00016 Reduction assembly drawing A13 00005 Coverings assembly drawing A14 00042 F...

Page 36: ......

Page 37: ...AFS303 TABLES 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Telefax 0039 035 4522445 Telefax 0039 035 826375 E mail info tesmec it...

Page 38: ...re 11 Manometer for reel elevator reel winder pressure 12 Diesel engine accelerator 13 IPO push button 14 Diesel engine ignition key 15 Meter counter capstans reset push button 16 17 Multi functional...

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Page 40: ...plough 6 Hydraulic oil level indicator 7 Hydraulic oil filling cap IP HYDRUS OIL 46 qty 140 liters 8 Hand wheel for parking brake 9 Rear stabilizer in working position 10 Rear stabilizer in transport...

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Page 42: ...engine radiator 8 Lever for reduction gear speed change pos C high pull normal braking pos A idle bull wheels pos B low pull fine braking 9 Negative brake oil filling cap IP HYDRUS OIL 46 qty 0 3 lit...

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Page 44: ...PULLER TENSIONER Model AFS303 TABLE 5 1 1 Rapid coupler for high pressure 2 Valve for reel rotation stop 3 Rapid coupler for draining eventual 4 Rapid coupler for low pressure...

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Page 46: ...E 6 1 OPTIONAL 1 Pressure adjusting valve 2 Manometer 3 Valve block 4 Opening closing lever for compressor feeding pos A compressor connection pos B compressor release 5 Rapid coupler for high pressur...

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Page 48: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Page 49: ...ENCLOSED DOCUMENTS 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Telefax 0039 035 4522445 Telefax 0039 035 826375 E mail info tesm...

Page 50: ...m quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no de...

Page 51: ...4 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 26 6 6 63 3 3 37 7 7 75 5 5 5 P P P P E E E E S S S S O O O O V V V V I I I I S S S S T T T T O O O O D D D D E E E E N N N N O O O O M M M M...

Page 52: ...x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 52 2 2 22 2 2 24 4 4 44 4 4 45 5 5 5 E E E EN N N ND D D DI I I IN N N NE E E E G G G G B B B BG G G G T T T Te e e el l l l 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 2...

Page 53: ...U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F FO O O OG G G GL L L LI I I IO O O O D D D D A A A A T T T T A A A A D D D D I I I I S S S S...

Page 54: ...O OB B B BB B B BI I I IO O O O B B B BG G G G T T T Te e e el l l l 0 0 0 03 3 3 35 5 5 5 4 4 4 42 2 2 23 3 3 32 2 2 29 9 9 91 1 1 11 1 1 1 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 5...

Page 55: ...V00 9800 002 53 0 kg 1 ADESIVO D 50 CALZATURE SICUREZZA STICKER V00 9800 001 52 0 1 kg 1 LUCCHETTO CHIAVE CISA 21010 30 KA D 5 PADLOCK V00 9040 052 51 0 kg 4 CHIUSURA CROMATA EMKA D 20 GH 13 5 H 13 5...

Page 56: ...U UO O O OT T T TE E E E L L L LI I I IN N N NE E E EA A A AR R R RI I I I S S S SA A A AL L L LD D D DA A A AT T T TU U U UR R R RE E E E I I I IN N N N A A A AC C C CC C C CO O O OR R R RD D D DO O...

Page 57: ...PRESETTINGS EQUIPMENT AFS 303 300 25 03 2011 Facoetti Ing Oscar...

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