TESA Auto lift system Installation & Operation Manual Download Page 2

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contents

Seite

Important remarks

Fitting of jacks on the chassis frame
Choosing the fitting points

Vertical length

Insertion of lengthening pieces

Installation control unit

Electrical connection

Electrical connection of jacks

Initial operation

Programming the remote control

Control panel
Description of buttons

Control panel

Description of LED’s

Detailed description of functions

Remote control

Signalisation of alarms

Special functions

Blocking all functions when ignition on

Special functions
Using the system with running motor

Special functions

Auto Power Off

Signalisation of malfunctions
Troubleshooting

18/19

Storing the correct levelling

Emergency operation

warranty

Technical data

Summary of Contents for Auto lift system

Page 1: ...ial devices via Etiopia 7 65015 Montesilvano PE ITALY Tel 0039 085 4175602 info tesaitaly com www tesaitaly com Distributed in the U K by RoadPro Ltd 7 Stephenson Close Daventry Northants NN118RF Tel 01327 312233 Email sales roadpro co uk www roadpro co uk ...

Page 2: ...g the remote control 12 Control panel Description of buttons 13 Control panel Description of LED s 14 Detailed description of functions 15 Remote control 17 Signalisation of alarms 17 Special functions Blocking all functions when ignition on 18 Special functions Using the system with running motor 18 Special functions Auto Power Off 18 Signalisation of malfunctions Troubleshooting 18 19 Storing th...

Page 3: ...ability Consider every jack can lift up to 2500 kg If necessary the fixing points at the chassis must reinforced with adequate parts Consider the required space between jack and floor of 35mm at least in vertical position Do not forget to install the fuse in the power line and make sure a professional execution of electrical works to guarantee the safety functions Follow the instructions step by s...

Page 4: ...e also in case of using adapters Choosing fitting points In difficult conditions the jacks con be welded with adapters In vertical position of the jacks the space between foot and floor must be 30 mm at least Control the required space of the jack No obstacles in the course Delivered length can be extended see following chapter The travel of the jack can be modified see chapter adjusting limit swi...

Page 5: ... jack and floor it is possible small asperities can derange the correct course of the jack Damages on vehicle and jacks are pre programmed For higher frames the jacks can be extended with different pieces in order to reach the correct space Following lengths are possible 300 mm Standard Putting the extentions can obtain the following measures heitgh vertical STANDARD 300mm With pieces from 320mm t...

Page 6: ...THE CONTACTS THE ANGLES MUST BE SET ON THE UPPER SIDE OF THE PIECES REINSTALL THE BOLTS AND CIRCLIPS 4 Insertion of lengthening pieces Remove the bolts Remove the foot downwards Put in the piece with angles at first Use the pieces without angles at the bottom ...

Page 7: ... cables on the control unit are numbered The control unit must be connected with the jacks like shown in the following picture no 1 front left no 2 front right etc The box with the control unit must be fixed with the bottom up to the vehicle The bottom of the box and the vehicle must be parallel to each other The box must be installed with the arrow showing exactly to the front FRONT OK 1 2 3 4 SE...

Page 8: ...n Connect the cables WHITE VIOLET RED BLACK Fix the cables with nuts and spring washers Attention The limit switches must be free from the white cable Important only for the violet cable After fitting the violet cable fill the rubber cap with the delivered grease Not till then fix the rubber cap This special grease avoids accidental ground with other connections caused by splash water and avoids c...

Page 9: ...f the panel and the control unit Das orangene Kabel B im Kabelstrang der Bedientafel muss mit 12V über eingeschaltete Zündung verbunden werden Later After passing the wiring and a function test seal the cables tubes with appropriate material to avoid water damages Fit the delivered fuse with box in the RED power cable 12V in order to avoid damages on vehicle and jacks B 12V via ignition orange The...

Page 10: ...is still running when it cannot move anymore Start now with a special function Switch over to calibration mode Press button ON OFF to start the system Directly after while the LED procedure is running press the 4 arrow buttons at once and hold them until the LED MANUAL lights up Release the buttons Press again the button MANUAL and the arrow buttons are constantly lighted In this mode the jacks ca...

Page 11: ...witch ON OFF again The system starts now the self control shown by the flashing LED s At last the LED START lights up If not the LED GET UP lights up It shows that one or more limit switches are not closed correctly In this case control and adjust the limit switches again Important remarks for the adjustment The limit switches must not react at the mechanical end point of the jack There must remai...

Page 12: ... at once START and ON OFF on the panel Don t release the buttons 2 Press START on the remote control 2 beeps confirm the saving Wait 2 seconds and press AUTO on the remote control Again you get 2 beeps Wait again 2 seconds and press GET UP on the remote control again you will hear 2 beeps 3 Release the buttons START and ON OFF on the panel Press and hold at once START AUTO GET UP Press one after a...

Page 13: ...hase 3 AUTO begins the automatic levelling 4 MANUAL activates manual levelling 5 GET UP lifts all jacks to driving position 6 ascend front jacks manual 7 ascend rear jacks manual 8 ascend left jacks manual 9 ascend right jacks manual see detailed description of functions 1 1 2 3 4 5 6 7 8 9 ...

Page 14: ...on front jacks activated 7 yellow LED button right jacks activated 8 yellow LED button left jacks activated 9 yellow LED button rear jacks activated 10 11 12 13 Red LED s overload or malfunction 14 15 16 17 Red LED s level indicator shows the side which must be lifted 18 Green LED levelling correct like programmed 19 Red LED overload 20 Red LED a high inclination 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1...

Page 15: ...t all jacks are in driving position the LED GET UP is on and shows there is only this function available if the control sequence does not start look to the panel if there are other LED s lighted and show a malfunction See chapter START taste 2 Press START to operate the first step of levelling functions The jacks ascend to vertical position and wait for the next order This safety function is neces...

Page 16: ... ascend at once tot he ground At this point the 4 yellow LED s are lighted and the arrow buttons can be operated Every arrow button moves a pair of jacks front rear left right At any time two jacks are moving to share lifting power and to avoid torsions Level the vehicle manually with regards to the level indicator LED lighted means this side must be lifted In the best possible case the green LED ...

Page 17: ...clination LED 20 This LED lights up if the incline of the vehicle is more than the jacks can balance Pressing AUTO the systems tries the best possible position but the correct level cannot be guaranteed Alternatively the function MANUAL can be used in order to reach a better level The main functions can be operated outside with the remote control So you have eye contact to the working jacks you ca...

Page 18: ...alisation of malfunctions The system passes an Autotest after switching on and controls electronically all functions all LED s are lighting on after another and a beep sign the system is ok If something is going wrong the malfunction is shown by different LED s on the panel LED s 10 11 12 13 The limit jack is defect not connected or not correctly adjusted In this case iti is possible the function ...

Page 19: ...atic levelling 1 Use the function MANUAL controlled with spirit level 2 Switch off the system 3 Switch on system again and right after that press and hold AUTO MANUAL GET UP at once until 7 beeps from the panel 4 Release the buttons the level is stored Emergency operation In case of damage a tone jack the malfunction is shown on the panel by the related LED and the function GET UP is not available...

Page 20: ...Subject to change without prior notice Technical Data Lifting force dynamic Kg 2500 each jack electronically controlled Lifting force static Kg 5000 each jack Total course mm 150 Usable course mm 120 speed max 5 mm sec Consumption at 1000kg lifting force 12 A Maximum levelling Longitudinal axle X 4 8 Maximum levelling diagonal axle Y 6 12 Time automatic levelling Max 60 sec Measures vertical Chang...

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