Terex Genie SX-135 XC, Service And Repair Manual, Page: 71 / 258

October 2016 Service and Repair Manual
Boom Components
Part No. 1263382 SX-135 XC 61
9 Tag, disconnect and plug the boom lift
cylinder hydraulic hoses.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
10 Carefully raise the boom with the overhead
crane until the barrel end of the boom lift
cylinder is accessible.
11 Remove the engine pivot plate retaining
fastener. Swing the engine pivot plate out
away from the machine.
1 engine pivot plate anchor hole
2 engine pivot plate retaining fastener
12 Locate the engine pivot plate anchor hole at
the pivot end of the engine pivot plate.
13 Install the bolt that was just removed into the
anchor hole to secure the engine pivot plate
from moving.
Crushing hazard. Failure to
install the bolt into the engine
pivot plate to secure it from
moving could result in death or
serious injury.
14 Remove the pin retaining fastener from the
barrel-end pivot pin. Do not remove the pin.
15 Support the boom lift cylinder with an
overhead crane.
16 Use a slide hammer to remove the boom lift
cylinder barrel-end pivot pin through the
access hole in the engine side turntable riser.
17 With the boom lift cylinder being supported by
the overhead crane, pull the boom lift cylinder
toward the platform until it is out.
Crushing hazard. The boom lift
cylinder may become
unbalanced and fall if it is not
properly supported when it is
removed from the machine.
Component damage hazard.
Be careful not to damage the
proximity and/or limit switches
when removing the boom lift
cylinder.
Component damage hazard.
The cables and hydraulic hoses
can be damaged if the boom lift
cylinder is pulled across them.