Terex Genie Genie Lift Operator'S Manual Download Page 2

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Operator's Manual

cond Edition • First Printing

Genie Lift

™

Part No. 1314200GT

Front Matter

Manufacturer:

Terex Global GmbH
Bleicheplatz 2
Schaffhausen, 8200
Switzerland

EU Authorized representative

Genie Industries B.V.
Boekerman 5
4751 XK OUD GASTEL
The Netherlands

UK Authorized representative

Genie UK Limited
The Maltings
Wharf Road
Grantham
NG31 6BH
UK

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions ............. 6

General Safety ...................................................... 7

Work Area Safety .................................................. 9

Legend ................................................................ 12

Inspections .......................................................... 14

Operating Instructions ......................................... 24

Transport and Lifting Instructions ....................... 27

Maintenance ....................................................... 28

Load Capacity Charts ......................................... 29

Specifications ...................................................... 31

Second Edition: First Printing, September 2022

Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.

Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity

Supply of Machinery (Safety) Regulations 2008

Summary of Contents for Genie Genie Lift

Page 1: ...Operator s Manual Serial Number Range Genie Lift with Maintenance Information Original Instructions Second Edition First Printing Part No 1314200GT...

Page 2: ...6BH UK Contents Introduction 1 Symbol and Hazard Pictorials Definitions 6 General Safety 7 Work Area Safety 9 Legend 12 Inspections 14 Operating Instructions 24 Transport and Lifting Instructions 27 M...

Page 3: ...erial label Serial label Serial number stamped on chassis Intended Use and Familiarization Guide The intended use of this machine is to lift material Before operating the machine it s the operator s r...

Page 4: ...aise and lowering carriage Limitations of use The intended use of this machine is to lift materials to an aerial work site Do not raise the carriage unless the machine is on a firm level surface Stabi...

Page 5: ...action indicated in a respective bulletin To view any open bulletins for your machine visit us on the web at www genielift com Contacting the Manufacturer At times it may be necessary to contact Genie...

Page 6: ...ways perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey the manufacturer s instructions and safety rules safety and oper...

Page 7: ...n imminently hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the presence of a potentially hazardous situation which if not avoided could result...

Page 8: ...enie Lift Part No 1314200GT Symbol and Hazard Pictorials Definitions Read the operator s manual Read the service manual Crush hazard No smoking Collision hazard Fall hazard Tip over hazard Tip over ha...

Page 9: ...Second Edition First Printing Operator s Manual General Safety Part No 1314200GT Genie Lift 7 General Safety...

Page 10: ...Operator s Manual Second Edition First Printing General Safety 8 Genie Lift Part No 1314200GT...

Page 11: ...eware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel must not touch or operate the machine until energized power lines are shut off Do not use the m...

Page 12: ...personnel lifting platform or step Do not stand or sit on the forks load platform or boom Do not climb on the machine Collision Hazards Do not raise if the load is not properly centered on the forks o...

Page 13: ...rn Lifting Hazards Use proper lifting techniques to load or tip the machine or move the machine on stairs Do not move the machine on stairs when the machine is equipped with the 4 point caster option...

Page 14: ...ley 4 Cable anchor 5 Cable 6 Inner frame 7 Outer frame 8 Decal plate 9 Pneumatic wheel 10 Carriage 11 Fork mounting tube 12 Fork 13 Adjustable leg straddle base 14 Lower inner frame pulley 15 Leg lock...

Page 15: ...13 Straddle Base with 4 Point Casters 24 Brake option 25 Fork lock pin 26 Winch mounting bracket 27 Winch 28 Boom option 29 Load platform option 30 Caster 4 inch option A Caster 5 inch option B 31 La...

Page 16: ...on is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance p...

Page 17: ...hor Cable and pulleys Wheels and casters Forks Load platform and boom if equipped Nuts bolts and other fasteners Cable kinks frays and abrasions Ladder if equipped Brake system if equipped Check entir...

Page 18: ...se the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by st...

Page 19: ...iage Boom 1 Hold the boom in a vertical position 2 Place the top of the boom plate under the upper fork mounting tube and lift up 3 Rotate the boom down until it locks into place 4 Attach the lifting...

Page 20: ...nch handle clockwise to raise the carriage Result The carriage should raise to the top of the inner frame and then the inner frame should raise The carriage and inner frame should move smoothly free o...

Page 21: ...rator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read...

Page 22: ...35574 Warning Machine Safety and Setup 1 35575 Notice Boom Setup 1 35577 Notice Max Capacity 350 lbs 159 kg GL 10 GL 12 1 35578 Notice Max Capacity 400 lbs 181 kg GL 8 1 Part No Decal Description Qty...

Page 23: ...Second Edition First Printing Operator s Manual Inspections Part No 1314200GT Genie Lift 21 37120 37084 37111 37049 35574 97547 31072 33468 35567 97529 44754 1280819 1272242 35577 35578 35579 35575...

Page 24: ...82487 Label Read the Manual 2 82962 Warning No Riders 1 97510 Warning Boom Setup 1 97511 Warning Max Capacity 159 kg GL 10 GL 12 1 Part No Decal Description Qty 97512 Warning Max Capacity 181 kg GL 8...

Page 25: ...Second Edition First Printing Operator s Manual Inspections Part No 1314200GT Genie Lift 23 97533 97540 97540 97510 82487 97536 97539 97532 82963 82487 97539 1272242 97511 97512 97513 82487...

Page 26: ...tals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s...

Page 27: ...rotating it counterclockwise After lowering to the desired position turn the winch handle clockwise raise the load 1 4 turn to set the brake Moving Machine with a Load It is best to move the machine o...

Page 28: ...move the machine on stairs when the machine is equipped with the 4 point caster option Fully lower the load Ease the machine over each stair Maintain a firm grasp on the handle Do not allow the machi...

Page 29: ...f people required to load and unload a machine is dependent on a number of factors including but not limited to the physical condition strength and disabilities or prior injuries of the people involve...

Page 30: ...quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service and maintenance manua...

Page 31: ...avity of a load and must be positioned within the load center zone Tip over hazard Failure to position the load center within the load center zone may result in death or serious injury Forks Load Posi...

Page 32: ...the load and the location of its load center 2 Refer to the chart below to determine if the machine is capable of lifting the weight at the location on the boom 3 Attach the lifting shackle to the des...

Page 33: ...A Straddle base Width stowed 28 75 in 73 cm 28 75 in 73 cm 28 75 in 73 cm 28 75 in 73 cm Width extended 43 50 in 1 1 m 43 50 in 1 1 m 43 50 in 1 1 m 43 50 in 1 1 m Length stowed 19 25 in 48 9 cm 19 25...

Page 34: ...point caster option A Front 2 inch dual wheel swivel casters Rear 4 inch swivel casters 4 point caster option B Front 2 50 inch swivel casters Rear 5 inch swivel casters with side brakes and 4 point...

Page 35: ...Standard 132 lbs 60 kg Standard Pneumatic 136 lbs 62 kg Straddle Standard 145 lbs 66 kg Straddle Pneumatic 149 lbs 68 kg Straddle 4 point caster A 156 lbs 71 kg Straddle 4 point caster B 158 lbs 72 kg...

Page 36: ...achine type Manufacture Date variable field Description machine classification Country of Manufacture variable field Model model name Net Installed Power only for IC machines Serial Number variable fi...

Page 37: ...achine type Manufacture Date variable field Description machine classification Country of Manufacture variable field Model model name Net Installed Power only for IC machines Serial Number variable fi...

Page 38: ......

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